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Modeling Thermal Contact Resistance

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Cryocoolers 8
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Abstract

One difficulty in using cryocoolers is making good thermal contact between the cooler and the instrument being cooled. The connection is often made through a bolted joint. The temperature drop associated with this joint has been the subject of many experimental and theoretical studies. The low temperature behavior of dry joints has shown some anomalous dependence on the surface condition of the mating parts. There is also some doubt on how well one can extrapolate from test samples to predicting the performance of a real system.

Both finite element and analytic models of a simple contact system have been developed. The models show that in the limit of actual contact area ≪ the nominal area (a ≪ A), that the excess temperature drop due to a single point of contact scales as a−1/2. This disturbance only extends a distance ~ A1/2 into the bulk material. A group of identical contacts will result in an excess temperature drop that scales as n−1/2, where n is the number of contacts and n·a is constant. This implies that flat rough surfaces will have a lower excess temperature drop than flat smooth surfaces.

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Abbreviations

a:

actual contact area (πδ2)

ao :

area when local yielding starts

A:

nominal contact area (πro 2)

Am :

Area between elements

Cj :

coefficient Bessel expansion of T

Di, j :

coefficient of generalized expansion

F:

force

Fo :

force when local yielding starts

g2m:

Taylor expansion coefficients of T’

i, j, m:

indices

(i, j):

ith, jth elemen

J 0 J 1 :

Bessel functions

k:

thermal conductance

Lm :

distance between elements

n:

number of contacts

n0 :

n when local yielding starts

Q:

heat flow

Qj :

Q at z = zj

r:

radius

ri :

= i Δr

ro :

radius of cylinder

Δr:

width of toroidal element

T:

temperature

Ti, j :

temperature of element (i, j)

Tm :

temperature of element (m)

To :

temperature at a perfect contact

Tx :

excess temperature

T :

axial temperature gradient (∂T/∂z)

T∞:

T far from contact

ΔT:

excess temperature

ΔTn :

excess temperature for n contacts

ΔT 1 :

excess temperature for 1 contact

ΔT:

mean approx. excess temperature

ΔTaxial :

approx. on axis excess temperature

ΔTY :

Yovanovich’s approximation

x:

= λj δ

Δx:

change in x

z:

axial distance from contact

zj :

= j Δz

zmax :

maximum z

Δz:

height of toroidal element

δ:

radius of contact

λj :

constant = jth zero of J 1

ν:

variance

σy :

yield stress

References

  1. Yovanovich, M.M. “General Expression for Circular Constriction Resistances for Arbitrary Flux Distributions,” Progress in Astronautics and Aeronautics. vol. 49 (1976) p. 381.

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  2. Salerno, L.J., Kittel, P., Brooks, W.F., Spivak, A.L., and Marks Jr., W.G., “Thermal Conductance of Pressed Brass Contacts at Liquid Helium Temperatures,” Cryogenics, vol. 26, (1986) p. 217.

    ADS  Google Scholar 

  3. Hildebrand, F.B., Advanced Calculus for Applications. Prentice-Hall, New Jersey (1962)

    Google Scholar 

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© 1995 Springer Science+Business Media New York

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Kittel, P. (1995). Modeling Thermal Contact Resistance. In: Ross, R.G. (eds) Cryocoolers 8. Springer, Boston, MA. https://doi.org/10.1007/978-1-4757-9888-3_74

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  • DOI: https://doi.org/10.1007/978-1-4757-9888-3_74

  • Publisher Name: Springer, Boston, MA

  • Print ISBN: 978-1-4757-9890-6

  • Online ISBN: 978-1-4757-9888-3

  • eBook Packages: Springer Book Archive

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