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Detection of Cracks in Ceramics Used in Electronic Devices Using Light Scattering

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Nondestructive Characterization of Materials VI

Abstract

Ceramic materials are used in electronic applications as microcircuit packages and substrates which carry signals and power between microcircuits. Fine cracks in ceramic materials can result in mechanical failures, electrical failures, and loss of hermeticity. Often, fine cracks are difficult or impossible to detect using standard nondestructive inspection techniques such as visual inspection, ultrasonic inspection, or vapor crack detection. Dye penetrant inspection is usually effective, but contaminates the part, which is unacceptable for space flight hardware.

An effective nondestructive inspection method of detecting cracks involves examining the way in which light scatters through the ceramic material when viewed with a standard bright field reflected light microscope. This method, termed vicinal illumination, has been used for detecting cracks during failure analyses of several part types, and screening of space flight hardware. The technique has proven effective on several different types of ceramic materials as well. A related method for use with dark field equipment has also been used to successfully locate otherwise invisible cracks.

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© 1994 Springer Science+Business Media New York

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Hull, S. (1994). Detection of Cracks in Ceramics Used in Electronic Devices Using Light Scattering. In: Green, R.E., Kozaczek, K.J., Ruud, C.O. (eds) Nondestructive Characterization of Materials VI. Springer, Boston, MA. https://doi.org/10.1007/978-1-4615-2574-5_59

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  • DOI: https://doi.org/10.1007/978-1-4615-2574-5_59

  • Publisher Name: Springer, Boston, MA

  • Print ISBN: 978-1-4613-6100-8

  • Online ISBN: 978-1-4615-2574-5

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