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Topics in Modal Analysis, Volume 7 pp 415–420Cite as

Chatter Reduction in Turning by Using Piezoelectric Shunt Circuits

Part of the Conference Proceedings of the Society for Experimental Mechanics Series book series (CPSEMS)

Abstract

In this paper, the effect of piezoelectric shunt damping (PSD) on chatter vibrations in turning process is studied. Chatter is a self-excited type of vibration that develops during machining due to process-structure dynamic interactions resulting in modulated chip thickness. Chatter is an important problem, since it results in poor surface quality, reduced productivity and reduced tool life. The regenerative chatter results from phase differences between two subsequent passes of the cutting tool and occurs earlier than mode coupling chatter in most cases. In regenerative chatter theory, stability limit in the cutting process is inversely proportional to the negative real part of frequency response function (FRF) of the cutting tool-workpiece assembly. If the negative real part of the FRF at the cutting point can be decreased, depth of cut, in other words productivity rates, will increase. In piezoelectric shunt damping method, an electrical impedance is connected to a piezoelectric transducer which is bonded to the main structure. In this study, resistive – inductive – capacitive shunt circuit is used, whose elements are optimized with genetic algorithm to minimize the real part of the FRF for certain target frequencies. Afterwards, the effect of the optimized piezoelectric shunt damping on the absolute stability limit of the cutting process is investigated.

Keywords

  • Chatter
  • Absolute stability limit
  • Piezoelectric shunt damping
  • Genetic algorithm
  • Turning

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Acknowledgements

The authors would like to thank Dr. Alper Erturk for his contribution in the selection of this research topic.

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Authors and Affiliations

  1. Middle East Technical University, 06800, Ankara, Turkey

    Ufuk Yigit & Ender Cigeroglu

  2. Sabanci University, Orhanli, 81474, Tuzla, Istanbul, Turkey

    Erhan Budak

Authors
  1. Ufuk Yigit
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  2. Ender Cigeroglu
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  3. Erhan Budak
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Corresponding author

Correspondence to Ender Cigeroglu .

Editor information

Editors and Affiliations

  1. University of Cincinnati, Cincinnati, 45221-0018, Ohio, USA

    Randall Allemang

  2. , The Enterprise Program, Michigan Technological University, Townsend Drive 1400, Houghton, 49931, Mississippi, USA

    James De Clerck

  3. , Dept. of Mechanical Engineering, University of Massachusetts Lowell, Riverside St. 197, Lowell, 01854, Massachusetts, USA

    Christopher Niezrecki

  4. & State University, Department of Mechanical Engineering, Virginia Polytechnic Institute, Randolph Hall 114 T, Blacksburg, 24060, Virginia, USA

    Alfred Wicks

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Yigit, U., Cigeroglu, E., Budak, E. (2014). Chatter Reduction in Turning by Using Piezoelectric Shunt Circuits. In: Allemang, R., De Clerck, J., Niezrecki, C., Wicks, A. (eds) Topics in Modal Analysis, Volume 7. Conference Proceedings of the Society for Experimental Mechanics Series. Springer, New York, NY. https://doi.org/10.1007/978-1-4614-6585-0_39

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  • DOI: https://doi.org/10.1007/978-1-4614-6585-0_39

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