Abstract
Poor bioavailability associated with poorly water-soluble compounds remains a challenging issue in drug development. Particle engineering may be used to improve the physicochemical properties of poorly water-soluble compounds, thereby enhancing the bioavailability. Cryogenic technologies, including spray freeze drying (SFD), spray freezing into liquid (SFL), and thin film freezing (TFF), are “bottom-up” precipitation processes to generate amorphous nanostructured aggregates with significantly enlarged surface area, higher dissolution rates, and supersaturation, via rapidly inducing nucleation followed by particle growth arrest through stabilization via polymers and solidification of the solvent. This chapter provides detailed description of each cryogenic process, formulation guidelines, and characterization analyses. Finally, examples of cryogenically engineered drug compositions with improved in vitro and in vivo macroscopic performance are provided to illustrate the potential benefits of cryogenic technologies, especially TFF.
This is a preview of subscription content, log in via an institution.
Buying options
Tax calculation will be finalised at checkout
Purchases are for personal use only
Learn about institutional subscriptionsReferences
Amidon GL, Lennernas H et al (1995) A theoretical basis for a biopharmaceutic drug classification: the correlation of in vitro drug product dissolution and in vivo bioavailability. Pharm Res 12(3):413–420
Badawya SIF, Ghorabb MM et al (1996) Characterization and bioavailability of danazol-hydroxypropyl β-cyclodextrin coprecipitates. Int J Pharm 128(1–2):45–54
Bakatselou V, Oppenheim RC et al (1991) Solubilization and wetting effects of bile salts on the dissolution of steroids. Pharm Res 8(12):1461–1469
Barron MK, Young TJ et al (2003) Investigation of processing parameters of spray freezing into liquid to prepare polyethylene glycol polymeric particles for drug delivery. AAPS PharmSciTech 4:1–13
Benson SW, Ellis DA (1948) Surface areas of proteins; surface areas and heats of absorption. J Am Chem Soc 70(11):3563–3569
Bertilsson L, Tomson T (1986) Clinical pharmacokinetics and pharmacological effects of carbamazepine and carbamazepine-10,11-epoxide. An update. Clin Pharmacokinet 11(3):177–198
Betageri GV, Makarla KR (1995) Enhancement of dissolution of glyburide by solid dispersion and lyophilization techniques. Int J Pharm 126(1–2):155–160
Boeh-Ocansey O (1983) A study of the freeze drying of some liquid foods in vacuo and at atmospheric pressure. Dry Technol 2:389–405
Borm P, Klaessig FC et al (2006) Research strategies for safety evaluation of nanomaterials, part V: role of dissolution in biological fate and effects of nanoscale particles. Toxicol Sci 90(1):23–32
Brown SC, Claybourn M et al (2007) Optimizing raman spectroscopy to quantify polymorphic forms of a drug molecule. Am Pharm Rev 10(58):60–67
Brunauer S, Emmett P et al (1938) Adsorption of gases in multimolecular layer. J Am Chem Soc 60:309–319
Burkart GJ, Smaldone GC et al (2003) Lung deposition and pharmacokinetics of cyclosporine after aerosolization in lung transplant patients. Pharm Res 20(2):252–256
Carli F, Motta A (1984) Particle size and surface area distributions of pharmaceutical powders by microcomputerized mercury porosimetry. J Pharm Sci 73(2):197–203
Clas SD, Dalton CR et al (1999) Differential scanning calorimetry: applications in drug development. Pharm Sci Technolo Today 2(8):311–320
Conventional, U. P (2000) The United States pharmacopoeia. The United States Pharmacopoeia Conventional, Rockville, MD, p 8
Costantino HR, Curley JG et al (1998) Water sorption behaviour of lyophilised protein-sugar systems and implications for solid-state interactions. Int J Pharm 166:211–221
Costantino HR, Firouzabadian L et al (2000) Protein spray-freeze drying. Effect of atomization conditions on particle size and stability. Pharm Res 17(11):1374–1383
Costantino HR, Firouzabadian L et al (2002) Protein spray freeze drying. 2. Effect of formulation variables on particle size and stability. J Pharm Sci 91(2):388–395
Costantino HR, Johnson OL et al (2004) Relationship between encapsulated drug particle size and initial release of recombinant human growth hormone from biodegradable microspheres. J Pharm Sci 93(10):2624–2634
Courrier HM, Butz N et al (2002) Pulmonary drug delivery systems: recent developments and prospects. Crit Rev Ther Drug Carrier Syst 19(4–5):425–498
Davies NM, Feddah MR (2003) A novel method for assessing dissolution of aerosol inhaler products. Int J Pharm 255(1–2):175–187
Derle D, Patel J et al (2010) Particle engineering techniques to enhance dissolution of poorly water soluble drugs. Int J Curr Pharm Res 2(1):10–15
DiNunzio JC, Miller DA et al (2008) Amorphous compositions using concentration enhancing polymers for improved bioavailability of itraconazole. Mol Pharm 5(6):968–980
Engstrom J, Tam J et al (2009) Templated open flocs of nanorods for enhanced pulmonary delivery with pressurized metered dose inhalers. Pharm Res 26(1):101–117
Engstrom JD, Lai ES et al (2008) Formation of stable submicron protein particles by thin film freezing. Pharm Res 25(6):1334–1346
Engstrom JD, Simpson DT et al (2007a) Stable high surface area lactate dehydrogenase particles produced by spray freezing into liquid nitrogen. Eur J Pharm Biopharm 65(2):163–174
Engstrom JD, Simpson DT et al (2007b) Morphology of protein particles produced by spray freezing of concentrated solutions. Eur J Pharm Biopharm 65(2):149–162
Eriksson JHC, Hinrichs WLJ et al (2003) Investigations into the Stabilization of Drugs by Sugar Glasses: III. The influence of various high-pH buffers. Pharm Res 20:1437–1443
Esclusa-Diaz MT, Guimaraens-Mendez M et al (1996) Characterization and in vitro dissolution behaviour of ketoconazole/β- and 2-hydroxypropyl-β-cyclodextrin inclusion compounds. Int J Pharm 143:203–210
Feeley JC, York P et al (1998) Determination of surface properties and flow characteristics of salbutamol sulphate, before and after micronisation. Int J Pharm 172:89–96
Forster A, Hempenstall J et al (2001) Characterization of glass solutions of poorly water-soluble drugs produced by melt extrusion with hydrophilic amorphous polymers. J Pharm Pharmacol 53(3):303–315
Franks F (1992) Freeze-drying: from empiricism to predictability. The significance of glass transitions. Dev Biol Stand 74:9–18, discussion 19
Fukai J, Ozaki T et al (2000) Numerical simulation of liquid droplet solidification on substrates. J Chem Eng Jpn 33:630–637
Gao L, Zhang D et al (2008) Drug nanocrystals for the formulation of poorly soluble drugs and its application as a potential drug delivery system. J Nanopart Res 10:845–862
Gilkey JC, Staehelin LA (1986) Advances in ultrarapid freezing for the preservation of cellular ultrastructure. J Electron Microsc Tech 3:177–210
Gosselin PM, Thibert R et al (2003) Polymorphic properties of micronized carbamazepine produced by RESS. Int J Pharm 252(1–2):225–233
Grant DJW, Brittian HG (1995) Physical characterisation of pharmaceutical solids. Marcel Dekker, New York
Hancock BC (2002) Disordered drug delivery: destiny, dynamics and the Deborah number. J Pharm Pharmacol 54(6):737–746
Hancock BC, Parks M (2000) What is the true solubility advantage for amorphous pharmaceuticals? Pharm Res 17(4):397–404
Hancock BC, Shamblin SL et al (1995) Molecular mobility of amorphous pharmaceutical solids below their glass transition temperatures. Pharm Res 12(6):799–806
Head T, Rydzak J (2003) Chemometric models using diamond attenuated total reflectance IR and Raman spectroscopy to characterize and quantitate polymorphs in pharmaceuticals. Am Pharm Rev 6:78–84
Hickey AJ, Mansour HM et al (2007a) Physical characterization of component particles included in dry powder inhalers. I. Strategy review and static characteristics. J Pharm Sci 96(5):1282–1301
Hickey MB, Peterson ML et al (2007b) Performance comparison of a co-crystal of carbamazepine with marketed product. Eur J Pharm Biopharm 67(1):112–119
Hildebrand JH, Scott RL (1950) Solubility of nonelectrolytes. Reinhold, New York, 11–13, 47, 160, 175–197
Hintz RJ, Johnson KC (1989) The effect of particle-size distribution on dissolution rate and oral absorption. Int J Pharm 51(1):9–17
Hu J, Johnston K et al (2004a) Rapid release tablet formation of micronized danazol powder produced by spray freezing into liquid (SFL). J Drug Deliv Sci Technol 14(4):305–311
Hu J, Johnston KP et al (2003) Spray freezing into liquid (SFL) particle engineering technology to enhance dissolution of poorly water soluble drugs: organic solvent versus organic/aqueous co-solvent systems. Eur J Pharm Sci 20(3):295–303
Hu J, Johnston KP et al (2004b) Nanoparticle engineering processes for enhancing the dissolution rates of poorly water soluble drugs. Drug Dev Ind Pharm 30(3):233–245
Hu J, Johnston KP et al (2004c) Rapid dissolving high potency danazol powders produced by spray freezing into liquid process. Int J Pharm 271(1–2):145–154
Hu J, Rogers TL et al (2002) Improvement of dissolution rates of poorly water soluble APIs using novel spray freezing into liquid technology. Pharm Res 19(9):1278–1284
Iacono AT, Smaldone GC et al (1997) Dose-related reversal of acute lung rejection by aerosolized cyclosporine. Am J Respir Crit Care Med 155(5):1690–1698
Jalili N, Laxminarayana K (2004) A review of atomic force microscopy imaging systems: application to molecular metrology and biological sciences. Mechatronics 14(8):907–945
Jiang S, Nail SL (1998) Effect of process conditions on recovery of protein activity after freezing and freeze-drying. Eur J Pharm Biopharm 45(3):249–257
Johnson KA (1997) Preparation of peptide and protein powders for inhalation. Adv Drug Deliv Rev 26(1):3–15
Kapsi SG, Ayres JW (2001) Processing factors in development of solid solution formulation of itraconazole for enhancement of drug dissolution and bioavailability. Int J Pharm 229(1–2):193–203
Khougaz K, Clas SD (2000) Crystallization inhibition in solid dispersions of MK-0591 and poly(vinylpyrrolidone) polymers. J Pharm Sci 89(10):1325–1334
Lefort R, De Gusseme A et al (2004) Solid state NMR and DSC methods for quantifying the amorphous content in solid dosage forms: an application to ball-milling of trehalose. Int J Pharm 280(1–2):209–219
Lerk CF, Schoonen AJ et al (1976) Contact angles and wetting of pharmaceutical powders. J Pharm Sci 65(6):843–847
Leuner C, Dressman J (2000) Improving drug solubility for oral delivery using solid dispersions. Eur J Pharm Biopharm 50(1):47–60
Liu R (2000) Water-insoluble drug formulation. Interpharm Press, Englewood, CO
Maa YF, Ameri M et al (2004) Influenza vaccine powder formulation development: spray-freeze-drying and stability evaluation. J Pharm Sci 93(7):1912–1923
Maa YF, Nguyen PA et al (1999) Protein inhalation powders: spray drying vs spray freeze drying. Pharm Res 16(2):249–254
Maa YF, Prestrelski SJ (2000) Biopharmaceutical powders: particle formation and formulation considerations. Curr Pharm Biotechnol 1(3):283–302
Martin A, Swarbrick J et al (1993) Physical pharmacy: physical chemical principles in the pharmaceutical sciences. Lippincott Williams & Wilkins, Philadelphia, PA, 125–142, 212–250, 329–334
Matteucci ME, Brettmann BK et al (2007) Design of potent amorphous drug nanoparticles for rapid generation of highly supersaturated media. Mol Pharm 4(5):782–793
Mawson S, Yates MZ et al (1997) Stabilized polymer microparticles by precipitation with a compressed fluid antisolvent.2. Poly(propylene oxide)- and poly(butylene oxide)-based copolymers. Langmuir 13(6):1519–1528
Meryman H (1959) Sublimation freeze drying without vacuum. Science 130:628–629
Miller DA, McConville JT, et al (2008) Stabilized HME composition with small drug particles. USPTO. USA, Board of the regents, The University of Texas at Austin System. US 2008/0274194 Al
Moneghini M, Kikic I et al (2001) Processing of carbamazepine-PEG 4000 solid dispersions with supercritical carbon dioxide: preparation, characterisation, and in vitro dissolution. Int J Pharm 222(1):129–138
Muller RH, Jacobs C et al (2001) Nanosuspensions as particulate drug formulations in therapy Rationale for development and what we can expect for the future. Adv Drug Deliv Rev 47(1): 3–19
Mumenthalera M, Leuenberger H (1991) Atmospheric spray-freeze drying: a suitable alternative in freeze-drying technology. Int J Pharm 72(2):97–110
Nagapudi K, Jona J (2008) Amorphous active pharmaceutical ingredients in preclinical studies: preparation, characterization, and formulation. Curr Bioact Compd 4:213–224
Newman AW, Byrn SR (2003) Solid-state analysis of the active pharmaceutical ingredient in drug products. Drug Discov Today 8(19):898–905
Ni N, Tesconi M et al (2001) Use of pure t-butanol as a solvent for freeze-drying: a case study. Int J Pharm 226(1–2):39–46
Overhoff KA, Engstrom JD et al (2007a) Novel ultra-rapid freezing particle engineering process for enhancement of dissolution rates of poorly water-soluble drugs. Eur J Pharm Biopharm 65(1):57–67
Overhoff KA, Johnston KP et al (2009) Use of thin film freezing to enable drug delivery: a review. J Drug Deliv Sci Technol 19(2):89–98
Overhoff KA, McConville JT et al (2008) Effect of stabilizer on the maximum degree and extent of supersaturation and oral absorption of tacrolimus made by ultra-rapid freezing. Pharm Res 25(1):167–175
Overhoff KA, Moreno A et al (2007b) Solid dispersions of itraconazole and enteric polymers made by ultra-rapid freezing. Int J Pharm 336(1):122–132
Pasandideh-Fard M, Chandra S et al (2002) A three dimensional model of droplet impact and solidification. Int J Heat Mass Transf 45(11):2229–2242
Patravale VB, Date AA et al (2004) Nanosuspensions: a promising drug delivery strategy. J Pharm Pharmacol 56(7):827–840
Peeters J, Neeskens P et al (2002) Characterization of the interaction of 2-hydroxypropyl-beta-cyclodextrin with itraconazole at pH 2, 4, and 7. J Pharm Sci 91(6):1414–1422
Poirier JM, Hardy S et al (1997) Plasma itraconazole concentrations in patients with neutropenia: advantages of a divided daily dosage regimen. Ther Drug Monit 19(5):525–529
Purvis T, Mattucci ME et al (2007) Rapidly dissolving repaglinide powders produced by the ultra-rapid freezing process. AAPS PharmSciTech 8(3):E58
Rasenack N, Muller BW (2002) Dissolution rate enhancement by in situ micronization of poorly water-soluble drugs. Pharm Res 19(12):1894–1900
Rogers TL, Hu J et al (2002a) A novel particle engineering technology: spray-freezing into liquid. Int J Pharm 242(1–2):93–100
Rogers TL, Johnston KP et al (2001) Solution-based particle formation of pharmaceutical powders by supercritical or compressed fluid CO2 and cryogenic spray-freezing technologies. Drug Dev Ind Pharm 27(10):1003–1015
Rogers TL, Nelsen AC et al (2002b) A novel particle engineering technology to enhance dissolution of poorly water soluble drugs: spray-freezing into liquid. Eur J Pharm Biopharm 54(3):271–280
Rogers TL, Nelsen AC et al (2003a) Enhanced aqueous dissolution of a poorly water soluble drug by novel particle engineering technology: spray-freezing into liquid with atmospheric freeze-drying. Pharm Res 20(3):485–493
Rogers TL, Overhoff KA et al (2003b) Micronized powders of a poorly water soluble drug produced by a spray-freezing into liquid-emulsion process. Eur J Pharm Biopharm 55(2):161–172
Salekigerhardt A, Ahlneck C et al (1994) Assessment of disorder in crystalline solids. Int J Pharm 101(3):237–247
Sarkari M, Brown J et al (2002) Enhanced drug dissolution using evaporative precipitation into aqueous solution. Int J Pharm 243(1–2):17–31
Sethuraman V, Hickey A (2002) Powder properties and their influence on dry powder inhaler delivery of an antitubercular drug. AAPS PharmSciTech 3:E28
Shah B, Kakumanu VK et al (2006) Analytical techniques for quantification of amorphous/crystalline phases in pharmaceutical solids. J Pharm Sci 95(8):1641–1665
Shekunov BY, Chattopadhyay P et al (2007) Particle size analysis in pharmaceutics: principles, methods and applications. Pharm Res 24(2):203–227
Simonsen L, Clarke MJ et al (1998) Pandemic versus epidemic influenza mortality: a pattern of changing age distribution. J Infect Dis 178(1):53–60
Sindel U, Zimmermann I (2001) Measurement of interaction forces between individual powder particles using an atomic force microscope. Powder Technol 117:247–254
Sinswat P, Gao X et al (2005) Stabilizer choice for rapid dissolving high potency itraconazole particles formed by evaporative precipitation into aqueous solution. Int J Pharm 302(1–2):113–124
Sitte H, Edelmann L et al (1987) Cryofixation without pretreatment at ambient pressure. In: Steinbrecht RA, Zierold K (eds) Cryotechniques in biological electron microscopy. Springer, Berlin, pp 87–113
Sobel JD (2000) Practice guidelines for the treatment of fungal infections. For the Mycoses Study Group. Infectious Diseases Society of America. Clin Infect Dis 30(4):652
Stephenson GA, Forbes RA et al (2001) Characterization of the solid state: quantitative issues. Adv Drug Deliv Rev 48(1):67–90
Stubberud L, Forbes RT (1998) The use of gravimetry for the study of the effect of additives on the moisture induced recrystallization of amorphous lactose. Int J Pharm 163:145–156
Suryanarayan R (1985) Evaluation of two concepts of crystallinity using calcium gluceptate as a model compound. Int J Pharm 24:1–17
Suryanarayan R (1995) X-ray powder diffractometry. In: Brittain H (ed) Physical characterization of pharmaceutical solids. Marcel Dekker, New York, pp 187–221
Suzuki H, Sunada H (1998) Influence of water-soluble polymers on the dissolution of nifedipine solid dispersions with combined carriers. Chem Pharm Bull (Tokyo) 46(3):482–487
Tang X, Pikal MJ (2004) Design of freeze-drying processes for pharmaceuticals: practical advice. Pharm Res 21(2):191–200
Tesconi MS, Sepassi K et al (1999) Freeze-drying above room temperature. J Pharm Sci 88(5):501–506
Traini D, Rogueda P et al (2005) Surface energy and interparticle forces correlations in model pMDI formulations. Pharm Res 22(5):816–825
van de Witte P, Dijkstra PJ et al (1996) Phase separation processes in polymer solutions in relation to membrane formation. J Memb Sci 117:1–31
Van Drooge DJ, Hinrichs WLJ et al (2004) Incorporation of lipophilic drugs in sugar glasses by lyophilization using a mixture of water and tertiary butyl alcohol as solvent. J Pharm Sci 93(3):713–725
Vasanthavada M, Tong WQ et al (2004) Phase behavior of amorphous molecular dispersions I: determination of the degree and mechanism of solid solubility. Pharm Res 21(9):1598–1606
Vasanthavada M, Tong WQ et al (2005) Phase behavior of amorphous molecular dispersions II: role of hydrogen bonding in solid solubility and phase separation kinetics. Pharm Res 22(3):440–448
Vaughn JM, McConville JT et al (2006) Single dose and multiple dose studies of itraconazole nanoparticles. Eur J Pharm Biopharm 63(2):95–102
Wallemacq PE, Verbeeck RK (2001) Comparative clinical pharmacokinetics of tacrolimus in paediatric and adult patients. Clin Pharmacokinet 40(4):283–295
Ward S, Perkins M et al (2005) Identifying and mapping surface amorphous domains. Pharm Res 22(7):1195–1202
Washburn EW (1921) The dynamics of capillary flow. Phys Rev 17:273–283
Williams RO, Hu J et al (2003) Process for production of nanoparticles and microparticles by spray freezing into liquid. U. S. Patent 20030041602
Yamashita K, Nakate T et al (2003) Establishment of new preparation method for solid dispersion formulation of tacrolimus. Int J Pharm 267(1–2):79–91
Yang W, Johnston KP et al (2010) Comparison of bioavailability of amorphous versus crystalline itraconazole nanoparticles via pulmonary administration in rats. Eur J Pharm Biopharm 75(1):33–41
Yang W, Peters JI et al (2008a) Inhaled nanoparticles – a current review. Int J Pharm 356(1–2):239–247
Yang W, Tam J et al (2008b) High bioavailability from nebulized itraconazole nanoparticle dispersions with biocompatible stabilizers. Int J Pharm 361(1–2):177–188
Yoshioka M, Hancock BC et al (1994) Crystallization of indomethacin from the amorphous state below and above its glass transition temperature. J Pharm Sci 83(12):1700–1705
Yu L (2001) Amorphous pharmaceutical solids: preparation, characterization and stabilization. Adv Drug Deliv Rev 48(1):27–42
Yu Z, Garcia AS et al (2004) Spray freezing into liquid nitrogen for highly stable protein nanostructured microparticles. Eur J Pharm Biopharm 58(3):529–537
Yu Z, Johnston KP et al (2006) Spray freezing into liquid versus spray-freeze drying: influence of atomization on protein aggregation and biological activity. Eur J Pharm Sci 27(1):9–18
Zijlstra GS, Rijkeboer M et al (2007) Characterization of a cyclosporine solid dispersion for inhalation. AAPS J 9(2):E190–E199
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2012 American Association of Pharmaceutical Scientists
About this chapter
Cite this chapter
Yang, W., Owens, D.E., Williams, R.O. (2012). Pharmaceutical Cryogenic Technologies. In: Williams III, R., Watts, A., Miller, D. (eds) Formulating Poorly Water Soluble Drugs. AAPS Advances in the Pharmaceutical Sciences Series, vol 3. Springer, New York, NY. https://doi.org/10.1007/978-1-4614-1144-4_11
Download citation
DOI: https://doi.org/10.1007/978-1-4614-1144-4_11
Published:
Publisher Name: Springer, New York, NY
Print ISBN: 978-1-4614-1143-7
Online ISBN: 978-1-4614-1144-4
eBook Packages: Biomedical and Life SciencesBiomedical and Life Sciences (R0)