Abstract
The objective of this research is to define drill speeds that produce acceptable results when using the hole-drilling technique for measuring residual stress. For this study, three common engineering materials; alloy 6061-T651 aluminum, 304 stainless steel, and A36 carbon steel were used. This was achieved by performing ESPI/hole-drilling stress measurement of a known applied stress in discrete rpm intervals ranging from 2-40K rpm for each material. To produce a known state of stress specimens were bent elastically in a four-point bend fixture. Stress measurements were taken using single-axis electronic speckle-pattern interferometry (ESPI). It was found that for 6061-T6 aluminum, accurate and repeatable results can be achieved between speeds of 2-40K rpm. For 304 stainless steel, result accuracy diminishes when drill speeds go below 6K rpm. The A36 steel had a large as-received stress gradient across the longitudinal dimension and was therefore removed from this study.
This is a preview of subscription content, log in via an institution to check access.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Preview
Unable to display preview. Download preview PDF.
References
Luong, H, M R Hill. “The Effects of Laser Peening and Shot Peening on High Cycle Fatigue in 7050-T7451 Aluminum Alloy.” Materials Science and Engineering A, Vol. 527, 2010, pp. 699–707
Campus, F. “Effects of Residual Stresses on the Behavior of Structures.” Residual Stresses in Metals and Metal Construction, W.R. Osgood, Ed., Reinhold Publishing Co., 1954, pp.1-21
Flaman, M T. “Brief Investigation of Induced Drilling Stresses in the Center-hole Method of Residual-stress Measurement.” Experimental Mechanics, Vol. 22, No. 1, pp. 26–30, 1982
Steinzig, M, E Ponslet. “Residual Stress Measurement Using the Hole Drilling Method and Laser Speckle Interferometry: Part I.” Experimental Techniques, May/June 2003, pp. 43–46
Ponslet, E, M Steinzig. “Residual Stress Measurement Using the Hole Drilling Method and Laser Speckle Interferometry Part II: Analysis Technique.” Experimental Techniques, July/August 2003, pp. 1–5
Ponslet, E, M Steinzig. “Residual Stress Measurement Using the Hole Drilling Method and Laser Speckle Interferometry Part III: Analysis Technique.” Experimental Techniques, September/October 2003, pp. 45–48
Steinzig, M, T Takahashi. “Residual Stress Measurement Using the Hole Drilling Method and Laser Speckle Interferometry Part IV: Measurement Accuracy.” Experimental Techniques, November/December 2003, pp. 59–63
Dong, P, P Cahill, Z Yang, X L Chen, and N J Mattel. “Plate Residual Stress Effects on Dimensional Accuracy in Thermal Cutting.” Journal of Ship Production, Vol. 20, No. 4, pp. 245–255, November 2004
Yerman, J A, W C Kroenke, W H Long. “Accuracy Evaluation of Residual Stress Measurements.” Proceedings of Fourth European Conference on Residual Stresses, June 4–6, 1996
ASTM Standard Test Method E837–08. “Determining Residual Stresses by the Holedrilling Strain-gage Method.” American Society for Testing and Materials, 2008.
Lin, Y C, C P Chou. “Error Induced by Local Yielding around Hole in Hole Drilling Method for Measuring Residual Stress of Materials.” Materials Science Technology, Vol. 11, pp. 600–604, 1995
Author information
Authors and Affiliations
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2011 The Society for Experimental Mechanics, Inc.
About this paper
Cite this paper
Upshaw, D., Steinzig, M., Rasty, J. (2011). Influence of Drilling Parameters on the Accuracy of Hole-drilling Residual Stress Measurements. In: Proulx, T. (eds) Engineering Applications of Residual Stress, Volume 8. Conference Proceedings of the Society for Experimental Mechanics Series. Springer, New York, NY. https://doi.org/10.1007/978-1-4614-0225-1_12
Download citation
DOI: https://doi.org/10.1007/978-1-4614-0225-1_12
Published:
Publisher Name: Springer, New York, NY
Print ISBN: 978-1-4614-0224-4
Online ISBN: 978-1-4614-0225-1
eBook Packages: EngineeringEngineering (R0)