Skip to main content

Producing Superplastic Tubular Tee-Joints by Thermoforming

  • Chapter

Summary

A new process to produce tubular tee-joints from straight lengths of superplastic tubes is presented. The process is achieved by holding one straight superplastic tube inside a split-die composed of two cylindrical cavities perpendicular to each other; thus making-up the required tee-shaped cavity. By applying pressure inside the superplastic tube at the appropriate temperature, only the lateral bulging of a small portion of the tube wall is allowed. After trimming the bulged zone, the tee-joint is realised by butt-welding of a second straight tube along the trimmed contour.

A simple theoretical analysis to predict thickness distribution in the bulged zone as wellas the forming pressures and times for various superplastic material behaviours is presented. Experiments of forming tee-joints from superplastic lead-tin alloy gave results only in fair agreement with the theoretical predictions.

This is a preview of subscription content, log in via an institution.

Preview

Unable to display preview. Download preview PDF.

Unable to display preview. Download preview PDF.

References

  1. J.F. Hubert and R.C. Kay (1973) Progress in superplasticity, I: Surveying the applications, Met.Eng.Quart., Nov. p.1.

    Google Scholar 

  2. D.W. Davis et al (1973) Progress in superplasticity, II: Designing parts of superplastic alloys, ibid, Nov., p.5.

    Google Scholar 

  3. A.G. Mamalis, W. Johnson and J. Lewis (1977) Forming of superplastic zinc-aluminium sheet into re-entrant die Metals Techology, March, p.160.

    Google Scholar 

  4. T.H. Thomsen, D. Holt and W. Backofen (1970) Forming superplastic sheet metal in bulging dies, Met.Eng.Quart. May, p.1.

    Google Scholar 

  5. T.J. Headley, D. Kalish and E. Underwood (1970) The current status of applied superplasticity, Ultera-fine grain metals, Syracuse Univ., N.Y., U.S, p.325

    Google Scholar 

  6. J.W. Edington(1976)Physical metallurgy of superplasticity, Metals Technology, March, p.138.

    Google Scholar 

  7. T.B. Moore and R.L. Athey, British Patent No.1253755(1970), U.S. Patent No.3669180(1972).

    Google Scholar 

  8. Uinited Aircraft Company, British Patent No.1253861(1971).

    Google Scholar 

  9. A.R. Ragab and J.L. Duncan (1972) Superplasticity: Constitutive equations and forming problems, Int. Sym. on Foundations of Plasticity, Warsaw, p.271

    Google Scholar 

  10. G.C. Cornfield and R.H. Johnson (1970) The forming of superplastic sheet metal, Int. J. Mech. Sci., Vol.12, p.479.

    Article  Google Scholar 

  11. A.R. Ragab (1979) Analysis of rate-dependent bulging of superplastic tubes, First Cairo Univ. Conf. on Mech. Design and Prod., Egypt, Vol.1.

    Google Scholar 

  12. H. Naziri and R. Pearce (1973)Some observations on the behaviour of super-plastic zinc-aluminium eutectoid over a wide range of strain-rate, J. Ins. of Metals, Vol.101, p.197.

    Google Scholar 

  13. A. Karim and W. Backhofen (1968) Superplasticity in some titanium and zirconium alloys, Mat.Sci.Eng., V.3,p. 306.

    Article  Google Scholar 

  14. J.W. Williams (1970), A new method of calculation for thermoforming plastics sheets, J. of strain analysis Vol.5, No.1, p.49.

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Editor information

Editors and Affiliations

Copyright information

© 1981 The Department of Mechanical Engineering, University College of Swansea

About this chapter

Cite this chapter

Ragab, A.R. (1981). Producing Superplastic Tubular Tee-Joints by Thermoforming. In: Alexander, J.M. (eds) Proceedings of the Twenty-First International Machine Tool Design and Research Conference. Palgrave, London. https://doi.org/10.1007/978-1-349-05861-7_29

Download citation

  • DOI: https://doi.org/10.1007/978-1-349-05861-7_29

  • Publisher Name: Palgrave, London

  • Print ISBN: 978-1-349-05863-1

  • Online ISBN: 978-1-349-05861-7

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics