Skip to main content

Optimal Order and Distribution Strategies in Production Networks

Abstract

Production networks are usually defined as a set of processes utilized to efficiently integrate suppliers, manufacturers, and customers so that goods are produced and distributed in the right quantities, to the right locations, and at the right time and in order to reduce costs while satisfying delivery conditions. We focus on a network of suppliers or producers which order goods from each other, process a product according to orders, and receive payments according to a pricing strategy. Modeling manufacturing systems is characterized by many different scales and several different mathematical approaches. We follow a dynamic approach: we are interested in the time behavior of the entire system. Therefore we introduce a coupled system of ordinary differential delay equations, where time-dependent distribution and order strategies of individual manufacturers influence the flow of goods and the total revenue. We also allow manufacturers to face bankruptcy. All order and distribution strategies are degrees of freedom which can vary in time. We determine them as solution to an optimization problem where additionally economic factors such as production and inventory costs and credit limits influence the maximization of profit. Instead of using a simulation-based optimization procedure, we derive an efficient way to transform the original model into a mixed-integer programing problem.

Keywords

  • Production Line
  • Lead Time
  • Node Number
  • Inventory Level
  • Discrete Event Simulation

These keywords were added by machine and not by the authors. This process is experimental and the keywords may be updated as the learning algorithm improves.

This is a preview of subscription content, access via your institution.

Buying options

Chapter
USD   29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD   129.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD   169.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD   169.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Learn about institutional subscriptions

References

  1. Armbruster D, de Beer C, Freitag M, Jagalski T, Ringhofer C (2006) Autonomous control of production networks using a pheromone approach. Physica A 363:104–114

    CrossRef  Google Scholar 

  2. Armbruster D, Degond P, Ringhofer C (2006) A model for the dynamics of large queuing networks and supply chains. SIAM J Appl Math 66:896–920

    CrossRef  Google Scholar 

  3. Armbruster D, Degond P, Ringhofer C (2007) Kinetic and fluid models for supply chains supporting policy attributes. Bull Inst Math Acad Sin (NS) 2:433–460

    Google Scholar 

  4. Armbruster D, Marthaler D, Ringhofer C (2004) Kinetic and fluid model hierarchies for supply chains. Multiscale Model Simul 2:43–61

    CrossRef  Google Scholar 

  5. Armbruster D, Marthaler D, Ringhofer C, Kempf K, Tae-Chang Jo (2006) A continuum model for a re-entrant factory. Oper Res 54:933–950

    CrossRef  Google Scholar 

  6. Armbruster D, Ringhofer C (2005) Thermalized kinetic and fluid models for reentrant supply chains. Multiscale Model Simul 3:782–800

    CrossRef  Google Scholar 

  7. Asmundsson JM, Rardin RL, Turkseven CH, Uzsoy R (2009) Production planning models with ressources subject to congestion. Naval Res Logist 56:142–157

    CrossRef  Google Scholar 

  8. Bak P, Chen K, Scheinkman J, Woodford M (1993) Aggregate fluctuations from independent sectoral shocks: Self- organized criticality in a model of production and inventory dynamics. Ricerche Economiche 3:3–30

    CrossRef  Google Scholar 

  9. Banda MK, Herty M, Klar A (2006) Coupling conditions for gas networks governed by the isothermal Euler equations. Netw Heterog Media 1:295–314

    CrossRef  Google Scholar 

  10. Banda MK, Herty M, Klar A (2006) Gas flow in pipeline networks. Netw Heterog Media 1:41–56

    CrossRef  Google Scholar 

  11. Banks J, Carson JS (1984) Discrete-event system simulation. Prentice-hall international series in industrial and systems engineering. Prentice-Hall Inc, Englewood Cliffs

    Google Scholar 

  12. Battiston S, Delli Gatti D, Gallegati M, Greenwald B, Stiglitz JE (2007) Credit chains and bankruptcy propagation in production networks. J Econ Dyn Control 31:2061–2084

    CrossRef  Google Scholar 

  13. Baumol W-J (1972) Economic theory and operations analysis, Prentice-Hall Inc. Prentice–Hall International Series in Management, Englewood Cliffs

    Google Scholar 

  14. Bixby R, Simchi-Levi D, Martin A, Zimmermann U (2004) Mathematics in the supply chain. Oberwolfach Rep 1:963–1036

    CrossRef  Google Scholar 

  15. Blandin S, Bretti G, Cutolo A, Piccoli B (2009) Numerical simulations of traffic data via fluid dynamic approach. Appl Math Comput 210:441–454

    CrossRef  Google Scholar 

  16. Bolch G, Greiner S, de Meer H, Trivedi KS (2006) Queueing networks and Markov chains. Modeling and performance evaluation with computer science applications. 2nd edn. Wiley, Hoboken

    CrossRef  Google Scholar 

  17. Bretti G, D’Apice C, Manzo R, Piccoli B (2007) A continuum-discrete model for supply chains dynamics. Netw Heterog Media 2:661–694

    CrossRef  Google Scholar 

  18. Bretti G, Natalini R, Piccoli B (2006) Fast algorithms for the approximation of a traffic flow model on networks. Discrete Contin Dyn Syst Ser B 6:427–448

    CrossRef  Google Scholar 

  19. Bretti G, Natalini R, Piccoli B (2006) Numerical approximations of a traffic flow model on networks. Netw Heterog Media 1:57–84

    CrossRef  Google Scholar 

  20. Buzacott JA, Shanthikumar JG (1993) Stochastic models of manufacturing systems. Prentice-Hall, Englewood Cliffs

    Google Scholar 

  21. Caldarelli G, Battiston S, Garlaschelli D, Catanzaro M (2004) Emergence of complexity in financial networks. In: Ben-Naim E, Frauenfelder H, Toroczkai Z (eds) Lecture notes in physics “Complex Networks”. Springer 650:399–423

    Google Scholar 

  22. Chen H, Yao DD (2001) Fundamentals of queueing networks. Springer, New York

    Google Scholar 

  23. Coclite GM, Garavello M, Piccoli B (2005) Traffic flow on a road network. SIAM J Math Anal 36:1862–1886

    CrossRef  Google Scholar 

  24. Colombo RM, Guerra G, Herty M, Schleper V (2009) Optimal control in networks of pipes and canals. SIAM J Control Optim 48:2032–2050

    CrossRef  Google Scholar 

  25. Daganzo CF (2003) A theory of supply chains. Lecture notes in economics and mathematical systems, vol 526. Springer, Berlin

    Google Scholar 

  26. Apice DC, Göttlich S, Herty M, Piccoli B (2010) Modeling, simulation, and optimization of supply chains. Society for industrial and applied mathematics (SIAM), Philadelphia

    Google Scholar 

  27. D’Apice C, Manzo R (2006) A fluid dynamic model for supply chains. Netw Heterog Media 1:379–389

    CrossRef  Google Scholar 

  28. D’Apice C, Manzo R, Piccoli B (2006) Packet flow on telecommunication networks. SIAM J Math Anal 38:717–740

    CrossRef  Google Scholar 

  29. de Kok AG (1990) Computationally efficient approximations for balanced flowlines with finite intermediate buffers. Int J Prod Res 28:410–419

    Google Scholar 

  30. Degond P, Göttlich S, Herty M, Klar A (2007) A network model for supply chains with multiple policies. Multiscale Model Simul 6:820–837

    CrossRef  Google Scholar 

  31. Degond P, Ringhofer C (2007) Stochastic dynamics of long supply chains with random breakdowns. SIAM J Appl Math 68:59–79

    CrossRef  Google Scholar 

  32. Fügenschuh A, Göttlich S, Herty M, Kirchner C, Martin A (2009) Efficient reformulation and solution of a nonlinear PDE-controlled flow network model. Computing 85:245–265

    CrossRef  Google Scholar 

  33. Fügenschuh A, Göttlich S, Herty M, Klar A, Martin A (2008) A discrete optimization approach to large scale supply networks based on partial differential equations. SIAM J Sci Comput 30:1490–1507

    CrossRef  Google Scholar 

  34. Garavello M, Piccoli B (2006) Traffic flow on a road network using the aw-rascle model, Comm. Partial Differ Equ 31:243–275

    CrossRef  Google Scholar 

  35. Garavello M, Piccoli B (2006) Traffic flow on networks vol.1 of AIMS series on applied mathematics, American institute of mathematical sciences (AIMS), Springfield, MO

    Google Scholar 

  36. Gordon WJ, Newell FG (1967) Closed queuing systems with exponential servers. Oper Res 15:254–265

    CrossRef  Google Scholar 

  37. Göttlich S, Herty M, Klar A (2005) Network models for supply chains. Commun Math Sci 3:545–559

    Google Scholar 

  38. Göttlich S, Herty M, Klar A (2006) Modelling and optimization of supply chains on complex networks. Commun Math Sci 4:315–350

    Google Scholar 

  39. Göttlich S, Herty M, Ringhofer C (2010) Optimization of order policies in supply networks. Eur J Oper Res 202:456–465

    CrossRef  Google Scholar 

  40. Graves SC (1986) A tactical planning model for a job shop. Oper Res 34:552–533

    CrossRef  Google Scholar 

  41. Graves SC (1998) A dynamic model for requirements planning with application to supply chain optimization. Oper Res 46(3):S35–S49

    CrossRef  Google Scholar 

  42. Graves SC (1999) A single-item inventory model for a nonstationary demand process. Manuf Serv Oper Manag 1:50–61

    Google Scholar 

  43. Gugat M, Leugering G, Schittkowski K, Schmidt EJPG (2001) Modelling stabilization and control of flow in networks of open channels in online optimization of large scale systems. Springer, Berlin, pp 251–270

    Google Scholar 

  44. Hackman ST, Leachman RC (1989) An aggregate model of project oriented production. IEEE Trans Syst Man Cybern 19:220–231

    Google Scholar 

  45. Helbing D (1997) Verkehrsdynamik. Springer, Berlin

    CrossRef  Google Scholar 

  46. Herty M, Kirchner C, Moutari S (2006) Multi-class traffic models for road networks. Commun Math Sci 4:591–608

    Google Scholar 

  47. Herty M, Klar A (2004) Simplified dynamics and optimization of large scale traffic networks. Math Model Methods Appl Sci 14:579–601

    CrossRef  Google Scholar 

  48. Herty M, Klar A, Piccoli B (2007) Existence of solutions for supply chain models based on partial differential equations. SIAM J Math Anal 39:160–173

    CrossRef  Google Scholar 

  49. Herty M, Rascle M (2006) Coupling conditions for a class of second order models for traffic flow. SIAM J Math Anal 38:592–616

    CrossRef  Google Scholar 

  50. Herty M, Ringhofer Ch (2007) Optimization for supply chain models with policies. Physica A 380:651–664

    CrossRef  Google Scholar 

  51. Holden H, Risebro NH (1995) A mathematical model of traffic flow on a network of unidirectional roads. SIAM J Math Analysis 26:999–1017

    CrossRef  Google Scholar 

  52. Hopp WJ, Spearman ML (2001) Factory physics foundations of manufacturing management. McGraw-Hill, Boston

    Google Scholar 

  53. IBM ILOG CPLEX. (2010) IBM Deutschland GmbH

    Google Scholar 

  54. Johnson LA, Montgomery DC (1974) Operations research in production, planning scheduling and inventory control. Wiley, New York

    Google Scholar 

  55. Karmarkar US (1989) Capacity loading and release planning with work-in-progress (wip) and leadtimes. J Manuf oper manag 2:105–123

    Google Scholar 

  56. Kelley CT (1999) Iterative methods for optimization. Frontiers in applied mathematics, xv, 180 p. Society for Industrial and Applied Mathematics, Philadelphia

    Google Scholar 

  57. La Marca M, Armbruster D, Herty M, Ringhofer C (2010) Control of continuum models of production systems. IEEE Trans autom control 55(11):2511–2526

    Google Scholar 

  58. LeVeque RJ (2002) Finite volume methods for hyperbolic problems. Cambridge texts in applied mathematics. Cambridge Unviversity Press, Cambridge

    CrossRef  Google Scholar 

  59. Missbauer H (2002) Aggregate order release planning for time-varying demand. Int J Prod Res 40:688–718

    CrossRef  Google Scholar 

  60. Missbauer H, Uzsoy R (2010) Optimization models for production planning. Planning production and inventories in the extended enterprise. In: Kempf KG, Keskinocak P, Uzsoy R (eds) A state of the art handbook. New York, Springer, pp 437–508

    Google Scholar 

  61. Pahl J, Voss S, Woodruff D L (2005) Production planning with load dependent lead times. 4OR Q J Oper Res 3:257–302

    Google Scholar 

  62. Selcuk B, Fransoo JC, De Kok AG (2007) Work in process clearing in supply chain operations planning. IEEE Trans 40:206–220

    Google Scholar 

  63. Solberg JJ (1981) Capacity planning with stoachstic workflow models. AIIE Trans 13(2): 116–122

    Google Scholar 

  64. Sterman J D (2000) Buisness dynamics. Systems thinking and modeling for a complex world. McGraw-Hill, New York

    Google Scholar 

  65. Voss S, Woodruff D (2003) Introduction to computational optimization models for production planning in a supply chain. Springer, Berlin

    Google Scholar 

  66. Wolsey L, Pochet Y (2006) Production planning by mixed integer programming. Springer, New York

    Google Scholar 

Download references

Acknowledgments

This work has been supported by DFG grant HE5386/6-1, DAAD 50756459 and 50727872.

Author information

Authors and Affiliations

Authors

Corresponding authors

Correspondence to Simone Göttlich or Michael Herty .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and Permissions

Copyright information

© 2012 Springer-Verlag London

About this chapter

Cite this chapter

Göttlich, S., Herty, M., Ringhofer, C. (2012). Optimal Order and Distribution Strategies in Production Networks. In: Armbruster, D., Kempf, K. (eds) Decision Policies for Production Networks. Springer, London. https://doi.org/10.1007/978-0-85729-644-3_11

Download citation