Abstract
This chapter faces the description of the main object of the book, namely, the chemical batch reactor. First, the batch reactor is compared to the continuous reactors in the light of ideal physical models, the main ideas of chemical kinetics are reviewed, and the relevant modeling of the isothermal batch reactor is developed. Then, the heat balance introduces elements of realism in the modeling, in particular the coupling of the reactor with the heat exchange device, which is used for both heating and cooling. On the basis of these results, a case study is presented, both in the form of the phenol–formaldehyde reaction and of its generalization in the wider class of irreversible nonchain reactions. They are both used in the following chapters as illustrative examples for identification, control, and diagnosis. Finally, some remarks are given on measuring and manipulating the reactor status, thus providing the reader with a few useful basic concepts and information.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Abbreviations
- A:
-
reactant A
- B:
-
reactant B
- c :
-
mass heat capacity [J kg−1 K−1]
- C :
-
concentration [mol m−3]
- DPh:
-
aggregate dimers
- E a :
-
activation energy [J mol−1]
- ΔE R :
-
internal energy change of reaction [J mol−1]
- F:
-
formaldehyde
- F V :
-
volumetric flow rate [m3 s−1]
- F M :
-
molar flow rate [mol s−1]
- ΔH R :
-
molar enthalpy change of reaction [J mol−1]
- I:
-
reaction intermediate
- k 0 :
-
preexponential factor [(mol m−3)1−n s−1]
- k c :
-
rate constant [(mol m−3)1−n s−1]
- K eq :
-
equilibrium constant
- m :
-
mass [kg]
- MPh:
-
mono- and di-methylolphenols
- n :
-
order of reaction
- N :
-
number of moles [mol]
- N C :
-
number of species
- N R :
-
number of reactions
- P:
-
reaction product
- Ph:
-
phenol
- PPh:
-
polyphenols
- R :
-
reaction rate [mol m−3 s−1]
- \(\mathcal{R}\) :
-
universal gas constant [J mol−1 K−1]
- R• :
-
radical species
- S :
-
heat transfer area [m2]
- \(\mathcal{S}\) :
-
selectivity
- t :
-
time [s]
- t b :
-
batch time [s]
- t P :
-
residence time [s]
- T :
-
temperature [K]
- TMPh:
-
trimethylolphenol
- U :
-
overall heat transfer coefficient [J m−2 K−1 s−1]
- V :
-
volume [m3]
- X :
-
degree of conversion
- ρ :
-
density [kg m−3]
- υ :
-
stoichiometric coefficient
- a:
-
ambient conditions
- A:
-
reactant A
- ad:
-
adiabatic conditions
- B:
-
reactant B
- in:
-
inlet
- j:
-
jacket
- max :
-
maximum
- min :
-
minimum
- out:
-
outlet
- r:
-
reactor
- 0:
-
initial value
- °:
-
reference value
References
J.H. Altman. Densitometry measurements. In J.C. Webster, editor, Measurement, Instrumentation, and Sensors Handbook, 2nd Edition, Chap. 57. CRC Press, Boca Raton, 1999.
N.A. Anderson. Instrumentation for Process Measurement and Control. CRC Press, Boca Raton, 1998.
D. Bonvin. Optimal operation of batch reactors—a personal view. Journal of Process Control, 8(5/6):355–368, 1998.
M. Buback and A.M. van Herk. Radical Polymerization: Kinetics and Mechanism. Wiley-VCH, Weinheim, 2007.
K.H.L. Chau, R. Goehner, E. Drubetsky, H.M. Brady, W.H. Bayles, Jr., and P.C. Pedersen. Pressure and sound measurement. In J.C. Webster, editor, Measurement, Instrumentation, and Sensors Handbook, 2nd Edition, Chap. 26. CRC Press, Boca Raton, 1999.
I. Chorkendorff and J.W. Niemantsverdriet. Concept of Modern Catalysis and Kinetics. Wiley-VCH, Weinheim, 2003.
J.A. Dean. The Analytical Chemistry Handbook. McGraw Hill, New York, 1995.
K.C. Eapen and L.M. Yeddenapalli. Kinetics and mechanism of the alkali-catalyzed addition of formaldehyde to phenol and substituted phenols. Die Makromolekulare Chemie, 119(2766):4–16, 1968.
W. Hesse. Phenolic resins. In Ullmann’s Encyclopedia of Industrial Chemistry, 6th Edition. Wiley, New York, 2001.
O. Levenspiel. Chemical Reaction Engineering, 3rd Edition. Wiley, New York, 1999.
L.B. Manfredi, C.C. Riccardi, O. de la Osa, and A. Vazquez. Modelling of resol resin polymerization with various formaldehyde/phenol molar ratios. Polymer International, 50:796–802, 2001.
J. Nielsen, J. Villadsen, and G. Lidén. Bioreaction Engineering Principles, 2nd Edition. Kluwer Academic, New York, 2003.
R.P. Reed. Thermal effects in industrial electronics circuits. In J.D. Irwin, editor, Industrial Electronics Handbook. CRC Press, Boca Raton, 1996.
C.C. Riccardi, G. Astarloa Aierbe, J.M. Echeverria, and I. Mondragon. Modelling of phenolic resin polymerisation. Polymer, 43:1631–1639, 2002.
N.F. Sheppard, Jr. and A. Giuseppi-Elie. PH measurements. In J.C. Webster, editor, Measurement, Instrumentation, and Sensors Handbook, 2nd Edition. Chap. 71. CRC Press, Boca Raton, 1999.
G.P. Smith, D.M. Golden, M. Frenklach, N.W. Moriarty, B. Eiteneer, M. Goldenberg, C.T. Bowman, R.K. Hanson, S. Song, W.C. Gardiner Jr., V.V. Lissianski, and Z. Qin. GRI-Mech 3.0. A kinetic mechanism to model natural gas combustion. www.me.berkley.edu/grimech/.
P. Trambouze and J.-P. Euzen. Chemical Reactors: From Design to Operation. Editions Technip, Paris, 2004.
S. van Herwaarden. Calorimetry measurement. In J.C. Webster, editor, Measurement, Instrumentation, and Sensors Handbook, 2nd Edition, Chap. 36. CRC Press, Boca Raton, 1999.
J.G. Webster, editor. Measurement, Instrumentation, and Sensors Handbook. CRC Press, Boca Raton, 1999.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
Copyright information
© 2011 Springer-Verlag London Limited
About this chapter
Cite this chapter
Caccavale, F., Iamarino, M., Pierri, F., Tufano, V. (2011). The Chemical Batch Reactor. In: Control and Monitoring of Chemical Batch Reactors. Advances in Industrial Control. Springer, London. https://doi.org/10.1007/978-0-85729-195-0_2
Download citation
DOI: https://doi.org/10.1007/978-0-85729-195-0_2
Publisher Name: Springer, London
Print ISBN: 978-0-85729-194-3
Online ISBN: 978-0-85729-195-0
eBook Packages: EngineeringEngineering (R0)