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An Approach to Quality and Security of Supply for Single-Use Bioreactors

Chapter
Part of the Advances in Biochemical Engineering/Biotechnology book series (ABE, volume 138)

Abstract

Single-use systems (also referred to as disposables) have become a huge part of the bioprocessing industry, which raised concern in the industry regarding quality and security of supply. Processes must be in place to assure the supply and control of outsourced activities and quality of purchased materials along the product life cycle. Quality and security of supply for single-use bioreactors (SUBs) are based on a multidisciplinary approach. Developing a state-of-the-art SUB-system based on quality by design (QbD) principles requires broad expertise and know-how including the cell culture application, polymer chemistry, regulatory requirements, and a deep understanding of the biopharmaceutical industry. Using standardized products reduces the complexity and strengthens the robustness of the supply chain. Well-established supplier relations including risk mitigation strategies are the basis for achieving long-term security of supply. Well-developed quality systems including change control approaches aligned with the requirements of the biopharmaceutical industry are a key factor in supporting long-term product availability. This chapter outlines the approach to security of supply for key materials used in single-use production processes for biopharmaceuticals from a supplier perspective.

Keywords

Change control Qualification Quality by design Risk management Security of supply Single-use bioreactor Sourcing strategies Standardization 

Abbreviations

CPP

Critical process parameter

CQA

Critical quality attribute

DoE

Design of experiments

EP

European pharmacopeia

FDA

Food and Drug Administration

FMEA

Failure mode effect analysis

GMP

Good manufacturing practice

ICH

International Committee Harmonization

LLDPE

Linear low-density polyethylene

PAT

Process analytical technology

PE

Polyethylene

QbD

Quality by design

SUB

Single-use bioreactor

URS

User requirements specifications

USP

US pharmacopeia

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Copyright information

© Springer-Verlag Berlin Heidelberg 2013

Authors and Affiliations

  1. 1.Sartorius Stedim BiotechAubagneFrance
  2. 2.Sartorius Stedim BiotechGoettingenGermany

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