Energy Materials 2017 pp 295-302 | Cite as
Study on the Undercoolability and Single Crystal Castability of Nickel-Based Superalloys
Abstract
The critical undercooling degree (ΔTN) of nickel-based superalloys has a great relationship with the single crystal castability. This paper studied the ΔTN of DD483, CMSX-4 and CMSX-6, also analyzed the factors affecting ΔTN, including chemical composition, shell materials and remelting cycle. The results show that when experiment condition of pouring temperature and shell materials remains the same, three kinds of superalloys have different undercoolability, and the order of the critical nucleation undercooling degree from high to low is CMSX-6, CMSX-4, DD483. Because of the influence of wettability between alloy melt and shell, ΔTN of CMSX-4 in the pure Al2O3 shell is greater than which in EC95 shell (95% pure corundum + 5% quartz). With increasing the number of remelting, shell aging may pollute the alloy melt, leading to a decline in the undercoolability of the alloy.
Keywords
Nickel-based superalloys Directional solidification Undercoolability Stray grainsReferences
- 1.T.M. Pollock et al., Superalloys, ed. by B.B. Seth (TMS 2000), p. 3Google Scholar
- 2.X.B. Zhao et al., Analysis of competitive growth mechanism of stray grains of single crystal superalloys during directional solidification. Rare Metal Mat Eng. (2011)Google Scholar
- 3.T.M. Pollock, W.H. Murphy, The breakdown of single-crystal solidification in high refractory nickel-base alloys. Metall. Mater. Trans. A 27(4), 1081–1094 (1996)CrossRefGoogle Scholar
- 4.M.M. Ter Vehn et al., Undercooling related casting defects in single crystal turbine blades, in Superalloys 1996 (Minerals, Metals and Materials Society, Champion, PA, United states, 1996), pp. 471–480Google Scholar
- 5.R.E. Napolitano, R.J. Schaefer, Convergence-fault mechanism for low-angle boundary formation in single-crystal castings. J. Mater. Sci. 35(7), 1641–1659 (2000)CrossRefGoogle Scholar
- 6.D. Ma, Q. Wu, S. Hollad et al., Investigation on the asymmetry of thermal condition and grain defect formation in the customary directional solidification process, in IOP Conference Series: Materials Science and Engineering, vol. 27 (2012), p. 012037Google Scholar
- 7.D. Ma, A. Buhrig-Polaczek, Metal. Mater. Trans. B 40, 738 (2009)CrossRefGoogle Scholar
- 8.B. Lux, G. Haour, F. Mollard, Metallurgy 35, 1235 (1981)Google Scholar
- 9.Dexin Ma, Wu Qiang, Andreas Buhrig-Polaczek, Adv. Mater. Res. 278, 417–422 (2011)CrossRefGoogle Scholar
- 10.C.T. Sims, Superalloys II (Wiley, New York, 1987)Google Scholar
- 11.W. Kurz, D.J. Fisher, Fundamentals of Solidification (Trans Tech Publications, Switzerland, 1984), p. 21Google Scholar
- 12.E.V. Kolotukhin, Tjagunov G v. J. Mater. Process. Technol. 53, 219 (1995)CrossRefGoogle Scholar