Diagnostic Features Modeling for Decision Boundaries Calculation for Maintenance of Gearboxes Used in Belt Conveyor System

  • Paweł K. StefaniakEmail author
  • Agnieszka Wyłomańska
  • Radoslaw Zimroz
  • Walter Bartelmus
  • Monika Hardygóra
Conference paper
Part of the Applied Condition Monitoring book series (ACM, volume 4)


Condition-Based maintenance (CBM) becomes more and more popular in industry. The idea is simple: measure raw data (vibrations, temperatures, etc.), extract features and make a right decisions regarding replacement of the whole machine or its component at appropriate time. Right decision might mean simple if-then-else rule or complex decision making scheme using multidimensional data. In any case mentioned rules require definition of appropriate thresholds for diagnostic parameters (i.e. decision boundaries). This is a key problem in CBM. The article presents the procedure for determining decision thresholds based on statistical modeling of diagnostic data. In the presented procedure first we fit the suitable distribution (Weibull) to data set for each gearbox. Next we calculate the fitting quality measure and select the distribution parameters for well fitted data. Finally, on the basis of the multidimensional analysis of those parameters we determine threshold values for the effective identification of the machines’ condition and their components. It might be interpreted as training process of diagnostic system. From this phase of the procedure we can obtain thresholds for warning and alarm statuses and they can be used for classification of rest of the data (that did not pass modeling phase). Proposed procedure has been applied to relatively large diagnostic data set that covers nearly 150 measurements acquired during several years in underground mine. The data describes gearboxes in different conditions—from nearly new or after repair to seriously damaged/worn just before failure.


Belt conveyor Decision making Maintenance Weibull distribution Diagnostics 



This work is partially supported by the statutory grant No. B40037 (P. Stefaniak).


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Copyright information

© Springer International Publishing Switzerland 2016

Authors and Affiliations

  • Paweł K. Stefaniak
    • 1
    Email author
  • Agnieszka Wyłomańska
    • 1
  • Radoslaw Zimroz
    • 1
    • 2
  • Walter Bartelmus
    • 1
  • Monika Hardygóra
    • 1
    • 2
  1. 1.Wroclaw University of TechnologyWrocławPoland
  2. 2.KGHM Cuprum R&DWrocławPoland

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