A Monitoring-Maintenance Approach Based on Fuzzy Petri Nets in Manufacturing Systems with Time Constraints
Abstract
Maintenance and its integration with control and monitoring systems enable the improvement of systems functioning, regarding availability, efficiency, productivity and quality. This paper proposes a monitoring-maintenance approach based on fuzzy Petri Nets (PN’s) for manufacturing job-shops with time constraints. In such systems, operation times are included between a minimum and a maximum value. In this context, we propose a new fuzzy Petri net called Fuzzy Petri Net for maintenance (FPNM). This tool is able to identify and select maintenance activities of a discrete event system with time constraints, using a temporal fuzzy approach. The maintenance module is consists of P-time PNs and fault tree. The first is used for modelling of normal behaviour of the system by temporal spectrum of the marking. The second model corresponds to diagnosis activities. Finally, to illustrate the effectiveness and accuracy of proposed maintenance approach, two industrial examples are depicted.
Keywords
Fuzzy numbers P-time PN Fault tree Alpha-cut FPNM RecoveryReferences
- 1.Adamyan, A., He, D.: Analysis of sequential failures for assessment of reliability and safety of manufacturing systems. Reliab. Eng. Syst. Saf. 76(3), 227–236 (2002)CrossRefGoogle Scholar
- 2.Azar, A.T.: Fuzzy Systems. IN-TECH, Vienna (2010). ISBN 978-953-7619-92-3Google Scholar
- 3.Azar, A.T.: Adaptive Neuro-Fuzzy Systems. In: A.T Azar (ed) Fuzzy Systems. IN-TECH, Vienna, Austria (2010). ISBN 978-953-7619-92-3Google Scholar
- 4.Azar, A.T.: Overview of type-2 fuzzy logic systems. Int. J. Fuzzy Syst. Appl. 2(4), 1–28 (2012)CrossRefMathSciNetGoogle Scholar
- 5.Buckley, J.J., Eslami, E.: Fuzzy Markov chains: uncertain probabilities. MathWare Soft Comput. 9(1), 33–41 (2008)MathSciNetGoogle Scholar
- 6.Buckley, J.J.: Fuzzy Probabilities: New Approach and Application, vol. 115, p. 17. Springer, Berlin (2005)Google Scholar
- 7.Cassady, C.R., Pohl, E.A., Murdock, W.P.: Selective maintenance modeling for industrial systems. J. Qual. Maintenance Eng. 7(2), 104–117 (2001)CrossRefGoogle Scholar
- 8.Celen, M., Djurdjanovic, D.: Operation-dependent maintenance scheduling in flexible manufacturing systems. CIRP J. Manufact. Sci. Technol. 5(4), 296–308 (2012)CrossRefGoogle Scholar
- 9.Dunyak, J., Saad, I.W., Wunsch, D.: A theory of independent fuzzy probability for system reliability. IEEE Trans. Fuzzy Syst. 7(2), 286–294 (1999)CrossRefGoogle Scholar
- 10.Festo: Mechatronics and factory automation, pp. 245–246. MPS Station (2014)Google Scholar
- 11.Fovino, I.N., Masera, M., De Cian, A.: Integrating cyber attacks within fault trees. J. Reliab. Eng. Syst. Saf. 94(9), 1394–1402 (2009)CrossRefGoogle Scholar
- 12.Hua, Z., Tao Z.: Dynamic job-shop scheduling with urgent orders based on Petri net and GASA. In: IEEE Chinese Conference of Control and Decision (CCDC’09), pp. 2446–2451 (2009)Google Scholar
- 13.Khalid, M.N.A., Yusof, U.K., Sabudin, M.: Solving flexible manufacturing system distributed scheduling problem subject to maintenance using harmony search algorithm. In: 4th IEEE Conference on Data Mining and Optimization (DMO), pp. 73–79 (2012)Google Scholar
- 14.Khansa, W., Denat, J.P., Collart-Dutilleul, S.: P-Time Petri nets for manufacturing systems. In: IEEE Workshop on Discrete Event Systems (WODES’96), pp. 94–102. Edinburgh (1996)Google Scholar
- 15.Kao Chang, C., Liang Hsiang, C.: Using generalized stochastic Petri nets for preventive maintenance optimization in automated manufacturing systems. J. Qual. 18(2), 117–129 (2011)Google Scholar
- 16.Long, J., Descotes-Genon, B.: Flow optimization method for control synthesis of flexible manufacturing systems modeled by controlled timed Petri nets. In: IEEE International Conference on Robotics and Automation, pp. 598–603. USA (1993)Google Scholar
- 17.Mentes, A., Helvacioglu, I.: An application of fuzzy fault tree analysis for spread mooring systems. J. Ocean Eng. 38(2), 285–294 (2011)CrossRefGoogle Scholar
- 18.Mhalla, A., Jenheni, O., Collart Dutilleul, S., Benrejeb, M.: Contribution to the monitoring of manufacturing systems with time constraints: application to a surface treatment line. In: 14th International Conference of Sciences and Techniques of Automatic and Computer Engineering, pp. 243–250. Sousse (2013)Google Scholar
- 19.Mhalla, A., Collart Dutilleul S., Benrejeb, M.: Monitoring of packaging machine using synchronized fuzzy Petri nets. In: Management and Control of Production and Logistics, pp. 337–343. Brazil (2013)Google Scholar
- 20.Mhalla, A., Collart Dutilleul, S., Craye, E., Benrejeb, M.: Estimation of failure probability of milk manufacturing unit by fuzzy fault tree analysis. J. Intell. Fuzzy Syst. 26, 741–750 (2014)Google Scholar
- 21.Minca, E., Racoceanu, D., Zerhouni, N.: Monitoring systems modeling and analysis using fuzzy Petri nets. Stud. Inform. Control 11(4), 331–338 (2002)Google Scholar
- 22.Rocha Loures, E., Busetti de Paula, M.A., Portela Santos, E.A.: A control-monitoring-maintenance framework based on Petri net with objects in flexible manufacturing system. In: 3th International Conference on Production Research, pp. 3–6. Brazil (2006)Google Scholar
- 23.Sallak, M., Simon, C., Aubry, J.F.: Evaluating safety integrity level in presence of uncertainty. In: 4th International Conference on Safety Reliability, p. 5. Krakow (2006)Google Scholar
- 24.Sitayeb, F.B.: Contribution à l’étude de la performance et de la robustesse des ordonnancements conjoint production/ maintenance : cas du Flowshop. Thèse de Doctorat, Université de Franche Comté, pp. 88–90 (2005)Google Scholar
- 25.Tanaka, H., Fan, L.T., Lai, F.S., Toguchi, K.: Fault tree analysis by fuzzy probability. IEEE Trans. Reliab. 32(5), 453–457 (1983)CrossRefMATHGoogle Scholar
- 26.Yang, S.K., Liu, T.S.: A Petri net approach to early failure detection and isolation for preventive maintenance. Int. J. Qual. Reliab. Eng. 14(5), 319–330 (1998)CrossRefGoogle Scholar
- 27.Zhang, W.W., Su, Q.X., Liu, P.Y.: Study of equipment virtual disassembly Petri net modeling for virtual maintenance. Advances in Computer, Communication, Control and Automation, pp. 361–367. Springer, Berlin (2012)CrossRefGoogle Scholar
- 28.Zhang, T., Andrews, J., Guo, B.: A simulated Petri-net and genetic algorithm based approach for maintenance scheduling for a railway system. In: Advances in Risk and Reliability Technology Symposium. 20th AR2TS, pp. 86–87. Nottingham (2013)Google Scholar