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Preparation of Abrasion and Erosion-Resistant Ceramic Coating on Copper by Slurry Method

  • Zefei Zhang
  • Hao BaiEmail author
  • Ning Li
  • Jian Zhang
  • Huanmei Yuan
Conference paper
Part of the The Minerals, Metals & Materials Series book series (MMMS)

Abstract

Copper is usually applied in severe environments such as extreme temperature, wear, or corrosive conditions which seriously affect the service life of copper equipment. In this study, a ceramic coating was prepared by slurry method. The slurry which was coated on the bond layer of NiCoCrAlY was blended by aggregates of SiO2, Al2O3, and ZrO2 and binder of sodium silicate. The ceramic top coating was formed through sintering at 600 °C. The results show that the ZrSiO4 and Al2Si3O9 which play a key role in improving the properties are formed as the main phases in the ceramic coating. Furthermore, the bonding strength was tested to be 10.29 MPa and the wear rate reached 3.040 × 10−5 mm3/(m·N). After the test of 50 thermal cycles, the ceramic coating kept good condition. Thus, the coating prepared shows potential for copper protection in harsh environments.

Keywords

Ceramic coating Slurry method Copper Abrasion resistant Erosion resistant 

Notes

Acknowledgements

This work was supported by the Innovation Talents Fund Project of University of Science Technology Beijing, and the Shantou Science and Technology Project of Guangdong (No. 100).

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Copyright information

© The Minerals, Metals & Materials Society 2020

Authors and Affiliations

  • Zefei Zhang
    • 1
    • 2
  • Hao Bai
    • 2
    • 1
    Email author
  • Ning Li
    • 1
    • 2
  • Jian Zhang
    • 1
    • 2
  • Huanmei Yuan
    • 1
    • 2
  1. 1.State Key Laboratory of Advanced MetallurgyUniversity of Science and Technology BeijingBeijingChina
  2. 2.School of Metallurgical and Ecological EngineeringUniversity of Science and Technology BeijingBeijingChina

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