Abstract
This work focuses on the modelling of cutting forces during turning. The purpose of the study is to determine the cutting forces of a difficult-to-cut material - commercially pure titanium Grade 2 - using the rotatable design of the experiment by RSM method. This model was validated empirically during the turning tests for various values of cutting speed, feed rate and depth of cut. Results show that the depth of cut and feed rate are the parameters which significantly influence the value of tangential and radial components of cutting forces in turning process. Moreover, the value of feed force is significantly influenced only by the depth of cut. In the adopted range, the impact of cutting speed on the cutting force components has been insignificant.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Górecka, R.: Theory and technique of the experiment. Wydawnictwo Politechniki Krakowskiej, Kraków (1998). (in Polish)
Habrat, W., Markopoulos, A.P., Motyka, M., Sieniawski, J.: Machinability. In: Garbacz, H., Semenova, I., Zherebtsov, S., Motyka, M. (eds.) Nanocrystalline Titanium, pp. 209–236. Elsevier (2019)
Habrat, W., Motyka, M., Topolski, K., Sieniawski, J.: Evaluation of the cutting force components and the surface roughness in the milling process of micro-and nanocrystalline titanium. Arch. Metall. Mater. 61, 1033–1038 (2016)
Legutko, S.: Development trends in machines operation maintenance. Eksploat. i Niezawodn. – Maint. Reliab. 42, 8–16 (2009)
Nieslony, P., Krolczyk, G.M., Wojciechowski, S., Chudy, R., Zak, K., Maruda, R.W.: Surface quality and topographic inspection of variable compliance part after precise turning. Appl. Surf. Sci. 434, 91–101 (2018)
Morehead, M.D.: Machinability and microstructure stability during the machining of pure copper and titanium processed by equal channel angular pressing. Master Sci. thesis (2007)
Krolczyk, G., Legutko, S., Stoic, A.: Influence of cutting parameters and conditions onto surface hardness of duplex stainless steel after turning process. Teh. Vjesn. - Tech. Gaz. 20, 1077–1080 (2013)
Twardowski, P., Legutko, S., Krolczyk, G.M., Hloch, S.: Investigation of wear and tool life of coated carbide and cubic boron nitride cutting tools in high speed milling. Adv. Mech. Eng. 7, 1–9 (2015)
Saini, A., Pabla, B.S., Dhami, S.S.: Developments in cutting tool technology in improving machinability of Ti6Al4V alloy: a review. Proc. Inst. Mech. Eng. Part B J. Eng. Manuf. 230, 1977–1989 (2016)
Markopoulos, A.P., Habrat, W., Galanis, N.I., Karkalos, N.E.: Modelling and optimization of machining with the use of statistical methods and soft computing. In: Davim, J.P. (ed.) Design of Experiments in Production Engineering, pp. 39–88. Springer, Cham (2016)
Ramanujam, R., Venkatesan, K., Saxena, V., Joseph, P.: Modeling and optimization of cutting parameters in dry turning of Inconel 718 using coated carbide inserts. Procedia Mater. Sci. 5, 2550–2559 (2014)
Grzesik, W.: Advanced Machining Processes of Metallic Materials: Theory, Modelling and Applications. Elsevier (2017)
Królczyk, G.M., Legutko, S.: Experimental analysis by measurement of surface roughness variations in turning process of Duplex stainless steel. Metrol. Meas. Syst. XXI, 759–770 (2014)
Krolczyk, G.M., Maruda, R.W., Krolczyk, J.B., Nieslony, P., Wojciechowski, S., Legutko, S.: Parametric and nonparametric description of the surface topography in the dry and MQCL cutting conditions. Measurement 121, 225–239 (2018)
Maruda, R.W., Krolczyk, G.M., Wojciechowski, S., Zak, K., Habrat, W., Nieslony, P.: Effects of extreme pressure and anti-wear additives on surface topography and tool wear during MQCL turning of AISI 1045 steel. J. Mech. Sci. Technol. 32, 1585–1591 (2018)
Maruda, R.W., Feldshtein, E., Legutko, S., Krolczyk, G.M.: Analysis of contact phenomena and heat exchange in the cutting zone under minimum quantity cooling lubrication conditions. Arab. J. Sci. Eng. 41, 661–668 (2016)
Habrat, W., Żyłka, Ł., Krupa, K., Laskowski, P.: Selected problems of modeling and optimization of machining of difficult-to-cut aerospace materials. Mechanik, 85, CD (2012). (in Polish)
Anderson, M.J., Whitcomb, P.J., Kraber, S.L., Adams, W.: Stat-Ease Handbook for Experimenters (2017)
WOLFTEN | Pręty, Blachy tytanowe, Śruby tytanowe, Rury tytanowe. http://en.wolften.pl/dane-techniczne
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2019 Springer Nature Switzerland AG
About this paper
Cite this paper
Habrat, W., Sala, M., Królczyk, J.B., Markopoulos, A.P., Legutko, S. (2019). Modelling and Analysis of Cutting Force Components in Turning Process of Commercially Pure Titanium Grade 2. In: Gapiński, B., Szostak, M., Ivanov, V. (eds) Advances in Manufacturing II. MANUFACTURING 2019. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-030-16943-5_28
Download citation
DOI: https://doi.org/10.1007/978-3-030-16943-5_28
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-030-16942-8
Online ISBN: 978-3-030-16943-5
eBook Packages: EngineeringEngineering (R0)