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Improving Porous TC4/UHMWPE Friction Spot Welding Joint Through Controlling Welding Temperature and Force

  • Muyang Jiang
  • Ke ChenEmail author
  • Binxi Chen
  • Min Wang
  • Lanting Zhang
  • Aidang Shan
Conference paper
Part of the The Minerals, Metals & Materials Series book series (MMMS)

Abstract

Joining between metal and polymer has attracted significant attention recently due to its advantage of great weight reduction and excellent integrated physical/chemical properties. In this study, specially designed biomedical additive manufactured porous TC4 titanium alloy plate was successfully joined to ultra-high molecular weight polyethylene (UHMWPE) plate by friction spot welding (FSpW). The z-axial load (Fz) evolution has been measured with load cell, and welding temperature (Tw) near TC4/UHMWPE interface has been measured with thermocouple. High tensile shear strength (~3000 N) has been realized through strong mechanical interlocking. Good macro-penetration of UHMWPE into TC4 porous structure (up to 80% filling rate) and sound micro-interlocking between metal and polymer were obtained. Relationship between Tw/Fz and joint quality has been unveiled for the fabrication of defect-less joints.

Keywords

Friction spot welding Metal–plastic joining Coupling effect Additive manufacturing 

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Copyright information

© The Minerals, Metals & Materials Society 2019

Authors and Affiliations

  • Muyang Jiang
    • 1
  • Ke Chen
    • 1
    Email author
  • Binxi Chen
    • 1
  • Min Wang
    • 1
  • Lanting Zhang
    • 1
  • Aidang Shan
    • 1
  1. 1.School of Materials Science and EngineeringShanghai Jiao Tong UniversityShanghaiChina

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