Skip to main content

A 3D Printed Thermal Manikin Head for Evaluating Helmets for Convective and Radiative Heat Loss

  • Conference paper
  • First Online:
Proceedings of the 20th Congress of the International Ergonomics Association (IEA 2018) (IEA 2018)

Part of the book series: Advances in Intelligent Systems and Computing ((AISC,volume 824))

Included in the following conference series:

Abstract

Thermal performance of three bicycle helmets for radiative and convective heat loss was evaluated through heat loss experiments in a wind tunnel. A 3D printed thermal manikin head of a 50th percentile western male population was developed. Thermal performance of a helmet was quantified by comparing the manikin head heat losses with and without helmet. Experiments were performed for two air velocities: 1.6 m/s and 6 m/s. An infrared heat lamp positioned above the manikin simulated the effect of solar load. The results from the experiments showed a convective cooling efficiency between 89% and 96% for open helmets and between 78% and 83% for closed helmets. The radiative heat gain ranged from 3.5 W to 4.5 W for open helmets and 5 W to 8 W for closed helmets.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 259.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 329.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Fife D, Barancik JI, Chatterjee BF (1984) North-eastern Ohio trauma study: ii, injury rates by age, sex, and cause. Am J Public Health 74:473–478

    Article  Google Scholar 

  2. Wood T, Milne P (1988) Head injuries to pedal cyclists and the promotion of helmet use in Victoria. Austral Accid Anal Prev 20:177–185

    Article  Google Scholar 

  3. Thompson RS, Rivara FP, Thompson DC (1989) A case control study of the effectiveness of bicycle safety helmets. New Engl J Med 320:1361–1367

    Article  Google Scholar 

  4. Attewell RG, Glase K, McFadden M (2001) Bicycle helmet efficacy: a meta-analysis. Accid Anal Prev 33(3):345–352

    Article  Google Scholar 

  5. Olivier J, Creighton P (2017) Bicycle injuries and helmet use: a systematic review and meta-analysis. Int J Epidemiol 46:278–292

    Google Scholar 

  6. Sacks JJ, Kresnow M, Houston B, Russell J (1996) Bicycle helmet use among American children. Inj Prev 2:258–262

    Article  Google Scholar 

  7. Villamor E, Hammer S, Martinez-Olaizola A (2008) Barriers to bicycle helmet use among Dutch pediatricians. Child Care Health Dev 34:743–747

    Article  Google Scholar 

  8. Bogerd CC, Aerts JM, Annaheim S, Bröde P, De Bruyne G, Flouris AD, Kuklane K, Mayor TS, Rossi RM (2015) Thermal effects of headgear: state-of-the-art and way forward. Extreme Physiol Med 4(1):A71

    Article  Google Scholar 

  9. Servadei F, Begliomini C, Gardini E, Giustini M, Taggi F, Kraus J (2003) Effect of Italy’s motorcycle helmet law on traumatic brain injuries. Inj Prev 9:257–260

    Article  Google Scholar 

  10. Orsi C, Stendardo A, Marinoni A, Gilchrist MD, Otte D, Chliaoutakis J, Lajunen T, Özkan T, Pereira JD, Tzamalouka G, Morandi A (2012) Motorcycle riders’ perception of helmet use: complaints and dissatisfaction. Accid Anal Prev 44:111–117

    Article  Google Scholar 

  11. Papadakaki M, Tzamalouka G, Orsi C (2013) Barriers and facilitators of helmet use in a Greek sample of motorcycle riders: which evidence? Transp Res F Traffic Psychol Behav 18:189–198

    Article  Google Scholar 

  12. Lehmuskallio E, Lindholm H, Koskenvuo K, Sarna S, Friberg O, Viljanen A (1995) Frostbite of the face and ears: epidemiological study of risk factors in Finnish conscripts. BMJ 311:1661–1663

    Article  Google Scholar 

  13. De Bruyne G, Aerts JM, Vander Sloten J, Goffin J, Verpoest I, Berckmans D (2010) Transient sweat response of the human head during cycling. Int J Ind Ergon 40:406–413

    Article  Google Scholar 

  14. Taylor NAS, Machado-Moreira CA (2013) Regional variations in transepidermal water loss, eccrine sweat gland density, sweat secretion rates and electrolyte composition in resting and exercising humans. Extrem Physiol Med 2:4

    Article  Google Scholar 

  15. Bain A, Deren T, Jay O (2011) Describing individual variation in local sweating during exercise in a temperate environment. Eur J Appl Physiol 111:1599–1607

    Article  Google Scholar 

  16. Abeysekera JDA, Holmér I, Dupuis C (1991) Heat transfer characteristics of industrial safety helmets. In: Kumashiro M, Megaw ED (eds) Towards human work - solutions to practical problems in occupational health and safety. Taylor & Francis, London, pp 297–303

    Google Scholar 

  17. Brühwiler PA (2003) Heated, perspiring manikin headform for the measurement of headgear ventilation characteristics. Meas Sci Technol 14:217–227

    Article  Google Scholar 

  18. Coment E, Batsale J.-C, Ladevie B, Caillibotte (2000) Cartography and ventilation index for bicycle helmets. In: 9th International conference on environmental ergonomics. Dortmund, Germany, pp 369–374

    Google Scholar 

  19. Liu X, Holmer I (1995) Evaporative heat transfer characteristics of industrial safety helmets. Appl Ergon 26:135–140

    Article  Google Scholar 

  20. Hsu YL, Tai CY, Chen TC (2000) Improving thermal properties of industrial safety helmets. Int J Ind Ergon 26:109–117

    Article  Google Scholar 

  21. Reischl U (1986) Fire fighter helmet ventilation analysis. Am Ind Hyg Assoc J 47:546–551

    Article  Google Scholar 

  22. Bogerd CP, Brühwiler PA (2008) The role of head tilt, hair and wind speed on forced convective heat loss through full-face motorcycle helmets: a thermal manikin study. Int J Ind Ergon 38:346–353

    Article  Google Scholar 

  23. De Bruyne G, Aerts JM, Vander Sloten J, Goffin J, Verpoest I, Berckmans D (2012) Quantification of local ventilation efficiency under bicycle helmets. Int J Ind Ergon 42:278–286

    Article  Google Scholar 

  24. Brühwiler PA (2003) Heated, perspiring manikin headform for the measurement of headgear ventilation characteristics. Meas Sci Technol 14:217–227

    Article  Google Scholar 

  25. Brühwiler PA (2008) Radiant heat transfer of bicycle helmets and visors. J Sports Sci 26:1025–1031

    Article  Google Scholar 

  26. Bogerd C, Rossi R, Brühwiler P (2011) Thermal perception of ventilation changes in full-face motorcycle helmets: subject and manikin study. Ann Occup Hyg 55:192–201

    Google Scholar 

  27. Brühwiler PA, Ducas C, Huber R, Bishop PA (2004) Bicycle helmet ventilation and comfort angle dependence. Eur J Appl Physiol 92:698–701

    Article  Google Scholar 

  28. Psikuta A, Richards M, Fiala D (2008) Single-sector thermophysiological human simulator. Physiol Meas 29:181–192

    Article  Google Scholar 

  29. Rugh JP, Farrington RB, Bharathan D, Vlahinos A, Burke R, Huizenga C, Zhang H (2004) Predicting human thermal comfort in a transient nonuniform thermal environment. Eur J Appl Physiol 92:721–727

    Article  Google Scholar 

  30. Burke R, Curran A, Hepokoski M (2009) Integrating an active physiological and comfort model to the newton sweating thermal manikin. In: 13th International conference on environmental ergonomics. Boston, USA

    Google Scholar 

  31. Foda E, Siren K (2012) A thermal manikin with human thermoregulatory control: implementation and validation. Int J Biometeorol 56:959–971

    Article  Google Scholar 

  32. Lacko D, Huysmans T, Parizel PM, De Bruyne G, Verwulgen S, Van Hulle MM, Sijbers J (2015) Evaluation of an anthropometric shape model of the human scalp. Appl Ergon Hum Factors Technol Soc 70–85

    Article  Google Scholar 

  33. Gavhed D, Mäkinen T, Holmér I, Rintämaki H (2000) Face temperature and cardio-respiratory responses to wind in thermoneutral and cool subjects exposed to –10 °C. Eur J Appl Physiol 83:449–456

    Article  Google Scholar 

  34. Bogers CP, Aerts JM, Annaheim S, Bröde P, De Bruyne G, Flouris AD, Kuklane K, Mayor TS, Rossi RM (2015) A review on ergonomics of headgear: Thermal effects. Int J Ind Ergon 1–12

    Google Scholar 

Download references

Acknowledgements

We acknowledge the support from the European Union’s Horizon 2020 research and innovation programme under the Marie Skłodowska-Curie grant agreement No 645770”. Additionally, we also acknowledge the support from Flanders Innovation & Entrepreneurship (VLAIO) under grant agreement 140881 “Phyt: Physical and thermal comfort of helmets”.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Shriram Mukunthan .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2019 Springer Nature Switzerland AG

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Mukunthan, S., Vleugels, J., Huysmans, T., Mayor, T.S., De Bruyne, G. (2019). A 3D Printed Thermal Manikin Head for Evaluating Helmets for Convective and Radiative Heat Loss. In: Bagnara, S., Tartaglia, R., Albolino, S., Alexander, T., Fujita, Y. (eds) Proceedings of the 20th Congress of the International Ergonomics Association (IEA 2018). IEA 2018. Advances in Intelligent Systems and Computing, vol 824. Springer, Cham. https://doi.org/10.1007/978-3-319-96071-5_63

Download citation

Publish with us

Policies and ethics