Industrial Problem Solving Simplified

An 8-Step Program

  • Authors
  • Ralph R. Pawlak

Table of contents

  1. Front Matter
    Pages i-xix
  2. Ralph R. Pawlak
    Pages 1-8
  3. Ralph R. Pawlak
    Pages 9-15
  4. Ralph R. Pawlak
    Pages 17-34
  5. Ralph R. Pawlak
    Pages 35-61
  6. Ralph R. Pawlak
    Pages 63-72
  7. Ralph R. Pawlak
    Pages 73-87
  8. Ralph R. Pawlak
    Pages 89-135
  9. Ralph R. Pawlak
    Pages 137-154
  10. Ralph R. Pawlak
    Pages 167-168
  11. Ralph R. Pawlak
    Pages 169-176
  12. Ralph R. Pawlak
    Pages 177-182
  13. Ralph R. Pawlak
    Pages 183-187
  14. Ralph R. Pawlak
    Pages 189-195
  15. Ralph R. Pawlak
    Pages 197-201
  16. Ralph R. Pawlak
    Pages 203-206
  17. Back Matter
    Pages 207-211

About this book


Industrial Problem Solving Simplified provides a roadmap for solving manufacturing problems. Containing numerous examples of actual problems and their solutions in various industrial environments, it is for novice as well as experienced manufacturing owners, managers, quality representatives, consultants, trainers, and procurement professionals.

Author Ralph Pawlak’s roadmap is a proven system that has been used to eliminate major manufacturing problems in electronics, casting, blow molding, and assembly operations. What’s more, it has been used effectively in the manufacture of toys, juvenile products, chemicals, automotive engines, and innumerable components of many manufacturing facilities—and in the U.S., Canada, China, and Europe. The book’s insights into problem causes and the methods to solve them once and for all are applicable to most problems in most industries.

Pawlak, with decades of experience as manager of manufacturing, quality, and plant engineering for General Motors, Fisher Price, Vibratech, and others, offers tools to solve problems and shows how to use them. You’ll learn how to use tools like quality check sheets, flow diagrams, concept sheets, duo diagrams, variation plots, sketches, sum-of-extremes tests, good versus bad comparisons, fractionals with interactions, and many-level checks. What’s more, these are tools anyone can put to good use today. No special knowledge of statistics, or advanced math or engineering, is required. If you can add, subtract, multiply, and divide—and use your eyes and ears—you can learn to solve industrial problems like a pro.

This book will help you:

1. Clarify the conditions that cause problems

2. Define the cause of problems

3. Generate clues as to the causes of problems and their solutions

4. Collect accurate and relevant data

5. Use specific tools to solve problems effectively

6. Establish consistent work processes to ensure problems do not return

Industrial Problem Solving Simplified will empower you and your people not just to solve manufacturing problems but optimize processes, improve productivity, and save money. With the plans, examples, and worksheets in this book, you will become a proficient problem solver.

Bibliographic information

  • DOI
  • Copyright Information Apress 2014
  • Publisher Name Apress, Berkeley, CA
  • eBook Packages Business and Economics
  • Print ISBN 978-1-4302-6577-1
  • Online ISBN 978-1-4302-6578-8
  • About this book