Skip to main content
SpringerLink
Log in

Improved Design of Manufacturing Processes for Mining Machines: Basing Concepts

  • Published:
Russian Engineering Research Aims and scope

Abstract

Standard and novel concepts regarding the basing of objects and the base itself are analyzed, so as to identify their differences and assess their practical utility. Corrections are proposed to the idea of basing (locating) machine parts, taking account of systems categories. It is established that mining machines may be improved by refining the geometric relations between production objects at the design stage, on the basis of a systems approach; specific methods are noted. The proposed definitions take account of categories such as the internal (real) and external environments, so as to define the boundaries of the space considered and to develop basing algorithms.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1.
Fig. 2.
Fig. 3.

REFERENCES

  1. Shibanov, D.A., Ivanov, S.L., Emel’yanov, A.A., and Pumpur, E.V., Evaluation of working efficiency of open pit shovels in real operating conditions, Gorn. Inf.-Anal. Byull., 2020, no. 10, pp. 86–94. https://doi.org/10.25018/0236-1493-2020-10-0-86-94

  2. Litvinenko, V.S., Dvoynikov, M.V., and Trushko, V.L., Elaboration of a conceptual solution for the development of the Arctic shelf from seasonally flooded coastal areas, Int. J. Min. Sci. Technol., 2022, vol. 32, no. 1, pp. 113–119. https://doi.org/10.1016/j.ijmst.2021.09.010

    Article  Google Scholar 

  3. Nguyen, K.L., Gabov, V.V., and Zadkov, D.A., Improving efficiency of cleanup and coal flow formation on conveyor by shearer loader with accessorial blade, Eurasian Min., 2019, vol. 2019, no. 1, pp. 37–39. https://doi.org/10.17580/em.2019.01.09

    Article  Google Scholar 

  4. Mikhailov, A.V., Garmaev, O.Zh., Fedorov, A.S., and Garifullin, D.R., Efficiency of open cast peat mining with mechanical field dewatering, Gorn. Inf.-Anal. Byull., 2019, no. 7, pp. 30–41. https://doi.org/10.25018/0236-1493-2019-07-0-30-41

  5. Maksarov, V.V., Vasin, S.A., and Efimov, A.E., Dynamic stabilization in reaming internal surfaces of welded components, Russ. Eng. Res., 2021, vol. 41, no. 10, pp. 939–943. https://doi.org/10.3103/S1068798X2110018X

    Article  Google Scholar 

  6. Keksin, A.I. and Filipenko, I.A., Oil and gas sector products cold working process, in Topical Issues of Rational Use of Natural Resources, CRC Press, 2019, vol. 1, pp. 400–405. https://doi.org/10.1201/9781003014577-50

  7. Mavliutov, A.R. and Zlotnikov, E.G., Optimization of cutting parameters for machining time in turning process, IOP Conf. Ser.: Mater. Sci. Eng., 2018, vol. 327, no. 4, p. 42069. https://doi.org/10.1088/1757-899X/327/4/042069

  8. Ivanov, S.L., Ivanova, P.V., and Kuvshinkin, S.Yu., Promising model range career excavators operating time assessment in real operating conditions, Zap. Gorn. Inst., 2020, vol. 242, no. 2, pp. 228–233. https://doi.org/10.31897/pmi.2020.2.228

    Article  Google Scholar 

  9. Yungmeister, D.A., Lavrenko, S.A., Yacheikin, A.I., and Urazbakhtin, R.Yu., Improving the shield machine cutter head for tunneling under the conditions of the Metrostroy Saint Petersburg mines, ARPN J. Eng. Appl. Sci., 2020, vol. 15, no. 11, pp. 1282–1288. http://www.arpnjournals.org/jeas/research_papers/rp_2020/jeas_0620_8228.pdf

  10. Zhukov, I.A., Smolyanitsky, B.N., and Timonin, V.V., Improvement of down-the-hole air hammer efficiency by optimizing shapes of colliding parts, J. Min. Sci., 2018, vol. 54, no. 2, pp. 212–217. https://doi.org/10.1134/S1062739118023569

    Article  Google Scholar 

  11. Bevza, V.F., Grusha, V.P., and Krasnyi, V.A., Improvement of structure and properties of Ni-resist cast-iron part blanks for mining and petroleum refining machine industry, Gorn. Inf.-Anal. Byull., 2018, no. 2, pp. 156–167. https://doi.org/10.25018/0236-1493-2018-2-0-156-167

  12. Klevtsov, V.A. and Pompeev, K.P., Automation of technology design process on the basis of structural synthesis of dimensional relations, Izv. Vyssh. Uchebn. Zaved., Priborostr., 2014, vol. 57, no. 8, pp. 37–40.

    Google Scholar 

  13. Klevtsov, V.A. and Maksarov, V.V., On the role of systematicity in the development of the basing theory, Materialy 4-i mezhdunarodnoi nauchno-prakticheskoi konferentsii “Sovremennoe mashinostroyenie: Nauka i obrazovanie” (MMESE-2014), Sankt-Peterburg, Rossiya, 19–20 iyunya 2014 g. (Proc. 4th Int. Sci. Pract. Conf. “Modern Mechanical Engineering: Science and Education” (MMESE-2014), St. Petersburg, Russia, June 19–20, 2014), St. Petersburg: Polytech. Univ., 2014, pp. 1265–1274.

  14. Zagoskin, A.P., Pompeev, K.P., and Kulikov, D.D., Determination of surface processing plans with automated synthesis of the principal scheme of the technological process, Materialy 7-i mezhdunarodnoi nauchno-prakticheskoi konferentsii “Sovremennoe mashinostroyenie: Nauka i obrazovanie” (MMESE-2018), Sankt-Peterburg, Rossiya, 29–30 maya 2018 g. (Proc. 7th Int. Sci. Pract. Conf. “Modern Mechanical Engineering: Science and Education” (MMESE-2018), St. Petersburg, Russia, May 29–30, 2018), St. Petersburg: Polytech. Univ., 2018, pp. 494–505. https://doi.org/10.1872/MMF-2018-42

  15. Korbi, A., Tlija, M., Louhichi, B., and Benamara, A., A CAD model for tolerance analysis of non-rigid planar parts assemblies, Procedia CIRP, 2018, vol. 70, pp. 126–131. https://doi.org/10.1016/j.procir.2018.03.291

    Article  Google Scholar 

  16. Korbi, A., Tlija, M., Louhichi, B., and Benamara, A., CAD/tolerancing integration: A new approach for tolerance analysis of non-rigid parts assemblies, Int. J. Adv. Manuf. Technol., 2018, vol. 98, nos. 5–8, pp. 2003–2013. https://doi.org/10.1007/s00170-018-2347-5

    Article  Google Scholar 

  17. Dimitrov, D. and Szecsi, T., Machining accuracy on CNC lathes under the lack of unity of the process and design data, Procedia CIRP, 2013, vol. 41, pp. 824–828. https://doi.org/10.1016/j.procir.2015.10.001

    Article  Google Scholar 

  18. Mao, J., Chen, D., and Zhang, L., Mechanical assembly quality prediction method based on state space model, Int. J. Adv. Manuf. Technol., 2016, vol. 86, nos. 1–4, pp. 107–116. https://doi.org/10.1007/s00170-015-8122-y

    Article  Google Scholar 

  19. Gorshkov, I.V. and Popov, M.A., Influence of structural parameters of cutting ceramics on quality of processing of machine slideways of metal-cutting equipment in selective formation of instrumentation, Key Eng. Mater., 2020, vol. 854, pp. 64–73. https://doi.org/10.4028/www.scientific.net/KEM.854.64

    Article  Google Scholar 

  20. Khalimonenko, A.D., Pompeev, K.P., and Timofe-ev, D.Yu., Method of precision dimensional analysis in modelling of technological processes for shafts manufacturing, IOP Conf. Ser.: Mater. Sci. Eng., 2021, vol. 1047, no. 1, p. 012029. https://doi.org/10.1088/1757-899X/1047/1/012029

  21. Pompeev, K.P., Pleshkov, A.A., and Borbotko, V.A., Interactive synthesis of technological dimensional schemes, in Advances in Mechanical Engineering. MMESE 2020. Lecture Notes in Mechanical Engineering, Evgrafov, A.N., Ed., Cham: Springer, 2021, pp. 122–135. https://doi.org/10.1007/978-3-030-62062-2_13

  22. Knyazkina, V.I., Safronchuk, K.A., Ivanov, S.L., and Pumpur, E.V., Assessment of the state of a lubricator by the size of the acoustic signal in a loaded pair of friction of a mining machine transmission, J. Phys.: Conf. Ser., 2020, vol. 1515, p. 052037. https://doi.org/10.1088/1742-6596/1515/5/052037

    Article  Google Scholar 

  23. Shibanov, D.A., Ivanov, S.L., Safronchuk, K.A., and Knyazkina, V.I., Adapting standard maintenance approaches for mining excavators to actual operating condition, IOP Conf. Ser.: Mater. Sci. Eng., 2020, vol. 966, p. 012138. https://doi.org/10.1088/1757-899X/966/1/012138

Download references

Funding

Financial support was provided as part of state subsidies for scientific activity in 2021 (project FSRW-2020-0014).

Author information

Authors and Affiliations

  1. Saint Petersburg Mining University, Saint Petersburg, Russia

    V. A. Klevtsov, D. Yu. Timofeev & A. D. Khalimonenko

Authors
  1. V. A. Klevtsov
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. D. Yu. Timofeev
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. A. D. Khalimonenko
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to A. D. Khalimonenko.

Ethics declarations

The authors declare that they have no conflicts of interest.

Additional information

Translated by B. Gilbert

Publisher’s Note.

Pleiades Publishing remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Klevtsov, V.A., Timofeev, D.Y. & Khalimonenko, A.D. Improved Design of Manufacturing Processes for Mining Machines: Basing Concepts. Russ. Engin. Res. 43, 1367–1375 (2023). https://doi.org/10.3103/S1068798X23110151

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.3103/S1068798X23110151

Keywords:

Search

Navigation