Abstract
The attractive manifolds formed in end milling are analyzed. Such states are formed if the trajectories of steady periodic deformational tool displacements are unstable overall or in individual sections. In the dynamic milling system, attractive manifolds in the form of limit cycles, invariant tori, and strange (chaotic) attractors may appear. Bifurcations of attractive manifolds in parameter space are analyzed at length, with examples. Interest centers on how attractive manifolds affect manufacturing quality.
Similar content being viewed by others
References
Drozdov, N.A., Vibrations of machine during turning process, Stanki Instrum., 1937, no. 22, pp. 21–25.
Zhestkost’, tochnost’ i vibratsii pri mekhanicheskoi obrabotke (Rigidness, Accuracy, and Vibrations during Mechanical Processing), Skragan, V.A., Ed., Moscow: Mashgiz, 1956.
Il’nitskii, I.I., Kolebaniya v metallorezhushchikh stankakh i sposoby ikh ustraneniya (Oscillations in Metal-Cutting Machines and Their Elimination), Sverdlovsk: Mashgiz, 1958.
Kashirin, A.I., Issledovanie vibratsii pri rezanii (Analysis of Vibrations during Cutting), Moscow: Akad. Nauk SSSR, 1944.
Sokolovskii, A.P., Vibration at working on metal cutting machines, in Issledovanie kolebanii pri rezanii metallov (Vibration at Working on Metal Cutting Machines: Analysis of Vibrations at Metal Cutting), Moscow: Mashgiz, 1958, pp. 2–23.
Tlustý, J., Samobuzené Kmity v Obráběcích Strojích, Praha: Česk. Akad. Věd., 1954.
Kudinov, V.A., Dinamika stankov (Dynamics of Machines), Moscow: Mashinostroenie, 1967.
Murashkin, L.S. and Murashkin, S.L., Prikladnaya nelineinaya mekhanika stankov (Applied Nonlinear Mechanics of Machines), Leningrad: Mashinostroenie, 1977.
Zakovorotny, V.L. and Flek, M.B., Dinamika protsessa rezaniya. Sinergeticheskii podkhod (Dynamics of Cutting Process: Synergetic Approach), Rostov-on-Don: Terra, 2006.
Zakovorotny, V.L., Lukyanov, A.D., Nguen, D.-A., and Fam, D.-T., Sinergeticheskii sistemnyi sintez upravlyaemoi dinamiki metallorezhushchikh stankov s uchetom evolyutsii svyazei (Synergetic System Synthesis of Controlled Dynamics of Metal Cutting Machines, Taking into Account the Evolution of Relations), Rostov-on-Don: Donsk. Gos. Tekh. Univ., 2008.
Zakovorotny, V.L. and Lukyanov, A.D., The problems of control of the evolution of the dynamic system interacting with the medium, Int. J. Mech. Eng. Autom., 2014, vol. 1, no. 5, pp. 271–285.
Zakovorotny, V.L., Bifurcations in the dynamic system of the mechanic processing in metal-cutting tools, J. Trans. Appl. Theor. Mech., 2015, vol. 10, pp. 102–116.
Zakovorotny, V.L., Fam, D.T., and Bykador, V.S., Self-organization and bifurcation of dynamic system for metal cutting, Izv. Vyssh. Uchebn. Zaved., Prikl. Nelineinaya Din., 2014, vol. 22, no. 3, pp. 26–40.
Zakovorotny, V.L., Fam, D.-T., and Bykador, V.S., Influence of flexural deformations of tool on self-organization and bifurcation of dynamic system of metal cutting, Izv. Vyssh. Uchebn. Zaved., Prikl. Nelineinaya Din., 2014, vol. 22, no. 3, pp. 40–53.
Stepan, G., Delay-differential equation models for machine tool chatter, in Nonlinear Dynamics of Material Processing and Manufacturing, Moon, F.C., Ed., New York: Wiley, 1998, pp. 165–192.
Stepan, G., Insperge, T., and Szalai, R., Delay, parametric excitation, and the nonlinear dynamics of cutting processes, Int. J. Bifurcation Chaos Appl. Sci. Eng., 2005, vol. 15, no. 9, pp. 2783–2798.
Sridhar, R., Hohn, R.E., and Long, G.W., A stability algorithm for the general milling process: contribution to machine tool chatter research-7, ASME J. Eng. Ind., 1968, vol. 90, no. 2, pp. 330–334.
Altintas, Y. and Budak, E., Analytical prediction of stability lobes in milling, Ann. CIRP, 1995, vol. 44, no. 1, pp. 357–362.
Tlusty, J. and Ismail, F., Special aspects of chatter in milling, ASME J. Vibrat., Stress, Reliab. Des., 1983, vol. 105, no. 1, pp. 24–32.
Minis, I. and Yanushevsky, T., A new theoretical approach for the prediction of machine tool chatter in milling, Trans. ASME J. Eng. Ind., 1993, vol. 115, no. 2, pp. 1–8.
Insperger, T. and Stepan, G., Stability of the milling process, Period. Polytech.-Mech. Eng., 2000, vol. 44, no. 1, pp. 47–57.
Budak, E. and Altintas, Y., Analytical prediction of chatter stability in milling. Part I: General formulation, ASME J. Dyn. Syst., Meas., Control, 1998, vol. 120, no. 6 (1), pp. 22–30.
Budak, E. and Altintas, Y., Analytical prediction of chatter stability conditions for multi-degree of systems in milling. Part II: Applications, ASME J. Dyn. Syst., Meas., Control, 1998, vol. 120, no. 6 (1), pp. 31–36.
Merdol, D. and Altintas, Y., Multi-frequency solution of chatter stability for low immersion milling, ASME J. Manuf. Sci. Eng., 2004, vol. 126, no. 3, pp. 459–466.
Insperger, T., Mann, B., Stepan, G., and Bayly, P.V., Stability of up-milling and down-milling. Part 1: Alternative analytical methods, Int. J. Mach. Tools Manuf., 2003, vol. 43, no. 1, pp. 25–34.
Kline, W.A., Devor, R.E., and Shareef, I.A., The prediction of surface accuracy in end milling, ASME J. Eng. Ind., 1982, vol. 104, no. 5, pp. 272–278.
Elbestawi, M.A. and Sagherian, R., Dynamic modeling for the prediction of surface errors in milling of thin-walled sections, Theor. Comp. Fluid Dyn., 1991, vol. 25, no. 2, pp. 215–228.
Campomanes, M.L. and Altintas, Y., An improved time domain simulation for dynamic milling at small radial immersions, Trans. ASME. J. Manuf. Sci. Eng., 2003, vol. 125, no. 3, pp. 416–425.
Paris, H., Peigne, G., and Mayer, R., Surface shape prediction in high-speed milling, Int. J. Mach. Tools Manuf., 2004, vol. 44, no. 15, pp. 1567–1576.
Altintas, Y. and Lee, P., A general mechanics and dynamics model for helical end mills, Ann. CIRP, 1996, vol. 45, no. 1, pp. 59–64.
Ozturk, E. and Budak, E., Modeling of 5-axis milling processes, Mach. Sci. Technol., 2007, vol. 11, no. 3, pp. 287–311.
Budak, E., Ozturk, E., and Tunc, L.T., Modeling and simulation of 5-axis milling processes, Ann. CIRP, 2009, vol. 58, no. 1, pp. 347–350.
Voronov, S.A., Nepochatov, A.V., and Kiselev, I.A., Assessment criteria of stability of milling of non-rigid parts, Izv. Vyssh. Uchebn. Zaved., Mashinostr., 2011, no. 1 (610), pp. 50–62.
Voronov, S. and Kiselev, I., Dynamics of flexible detail milling, Proc. Inst. Mech. Eng., K, 2011, vol. 225, no. 3, pp. 1177–1186.
Zakovorotny, V.L., Gubanova, A.A., and Lukyanov, A.D., Stability of shaping trajectories in milling: synergetic concepts, Russ. Eng. Res., 2016, vol. 36, no. 11, pp. 956–964.
Zakovorotny, V.L., Gubanova, A.A., and Luk’yanov, A.D., Parametric Self-Excitation of a Dynamic End-Milling Machine, Russ. Eng. Res., 2016, vol. 36, no. 12, pp. 1033–1039.
Zakovorotny, V.L., Fam, D.-T., and Nguen, S.-T., Mathematical modeling and parametric identification of dynamic properties of the tool and billet subsystem, Izv. Vyssh. Uchebn. Zaved., Sev.-Kavk. Reg., Tekh. Nauki, 2011, no. 2, pp. 38–46.
Zakovorotny, V.L., Fam, D.-T., Nguen, S.-T., and Ryzhkin, M.N., Modeling of dynamic coupling formed by turning in the tasks of cutting dynamics: speed relationship, Vestn. Donsk. Gos. Tekh. Univ., 2011, vol. 11, no. 2 (53), pp. 137–146.
Zakovorotny, V.L., Fam, D.-T., Nguen, S.-T., and Ryzhkin, M.N., Modeling of dynamic coupling formed by turning: positional relationship, Vestn. Donsk. Gos. Tekh. Univ., 2011, vol. 11, no. 3 (54), pp. 301–311.
Zakovorotnyj, V.L., Fam D.-T., and Nguen S.-T., Simulation of deformation shifts of the turning tool regards to the billet, Vestn. Donsk. Gos. Tekh. Univ., 2010, vol. 7 (50), pp. 1005–1015.
D’Angelo, R., Linear Time-Varying Systems: Analysis and Synthesis, Boston: Allyn and Bacon, 1970.
Pontryagin, L.S., Izbrannye trudy (Selected Research Works), Moscow: Nauka, 1988, vol. 2.
Tikhonov, A.N., Vasil’ev, A.B., and Volosov, V.M., Differential equations containing a small parameter, Tr. mezhdunar. simp. po nelineinym kolebaniyam (Proc. Int. Symp. on Nonlinear Oscillations), Kiev: Akad. Nauk UkrSSR, 1963, pp. 56–61.
Feigenbaum, M.J., Quantitative universality for a class of nonlinear transformations// J. Stat. Phys. 1978, vol. 19, pp. 25–52.
Zharkov, I.G., Vibratsii pri obrabotke lezviinym instrumentom (Vibrations Occurred during Edge Tool Implementation), Leningrad: Mashinostroenie, 1986.
Markov, A.I., Ul’trazvukovaya obrabotka materialov (Ultrasonic Processing of Materials), Moscow: Mashinostroenie, 1980.
Zakovorotny, V.L. and Ladnik, I.V., Compilation of information model of the dynamic system of the metalcutting machine for the diagnosis of treatment process, Probl. Mashinostr. Nadezhnosti Mash., 1991, no. 4, pp. 75–81.
Zakovorotny, V.L., Bordachev, E.V., and Alekseichik, M.I., Dynamic monitoring of the status of the cutting process, Stanki Instrum., 1998, no. 12, pp. 6–12.
Author information
Authors and Affiliations
Corresponding author
Additional information
Original Russian Text © V.L. Zakovorotny, A.A. Gubanova, A.D. Lukyanov, 2016, published in STIN, 2016, No. 8, pp. 27–33.
About this article
Cite this article
Zakovorotny, V.L., Gubanova, A.A. & Lukyanov, A.D. Attractive manifolds in end milling. Russ. Engin. Res. 37, 158–163 (2017). https://doi.org/10.3103/S1068798X17020198
Published:
Issue Date:
DOI: https://doi.org/10.3103/S1068798X17020198