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Application of Electrospark Deposition Process and Modified SHS Electrode Materials to Improve the Endurance of Hot Mill Rolls. Part 1. Features of Coating Formation on SPHN-60 White Cast Iron Substrates

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Abstract

Electrospark deposition on samples made of SPHN-60 white cast iron is carried out in two stages. During the first stage, a barrier sublayer was applied, and during the second stage, a multifunctional protective coating was applied. Two materials for the electrodes, Ni and Cr, were chosen to form a sublayer according to the calculations of Palatnik’s criterion. The impact of a sublayer on the features of the formation of electrospark coatings is studied using hard-metal electrodes of SHIM-40NАОKn (TiC–NiAl + \({\text{ZrO}}_{2}^{{{\text{nano}}}})\) and SHIM-11ОKn (TiB2–NiAl + \({\text{ZrO}}_{2}^{{{\text{nano}}}})\). The phase composition and the surface roughness of the formed coatings are studied. It is found that deposition of a sublayer contributes to an increase in the fraction of refractory phases in coatings. The surface roughness (Ra) varies from 3.37 to 8.20 μm. The adhesion strength of the two-layer electrospark coatings to the substrate exceeds 100 N.

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Funding

The work has been carried out with the financial support from the Russian Science Foundation (Agreement No. 15-19-00203-P).

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  1. SHS Research and Education Center MISiS–ISMAN, National University of Science and Technology “MISIS”, 119049, Moscow, Russia

    A. E. Kudryashov, E. I. Zamulaeva, E. A. Levashov, O. S. Manakova & M. I. Petrzhik

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  1. A. E. Kudryashov
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  2. E. I. Zamulaeva
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  3. E. A. Levashov
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  4. O. S. Manakova
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Translated by M. Myshkina

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Kudryashov, A.E., Zamulaeva, E.I., Levashov, E.A. et al. Application of Electrospark Deposition Process and Modified SHS Electrode Materials to Improve the Endurance of Hot Mill Rolls. Part 1. Features of Coating Formation on SPHN-60 White Cast Iron Substrates. Surf. Engin. Appl.Electrochem. 55, 390–401 (2019). https://doi.org/10.3103/S1068375519040057

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