Skip to main content
Log in

A Beneficiation Study on a Low Grade Iron Ore by Gravity and Magnetic Separation

  • Mineral Processing of Nonferrous Metals
  • Published:
Russian Journal of Non-Ferrous Metals Aims and scope Submit manuscript

Abstract

In this paper, a sample from Tange-zagh iron mine was characterized by gravity and magnetic separation methods. The mineralogical studies showed that hematite and goethite are the main iron-bearing minerals with insignificant amounts of FeO. The results indicated that spiral separation yields higher separation efficiency than others. The combination of spiral and multi gravity methods showed that the grade and recovery could be obtained 58.7 and 55.6%, respectively. Scrubbing and de-sliming stages increased the recovery in the wet high intensity magnetic process. With a four-stage process of separation, the WHIMS by scrubbing and de-sliming was applied to achieve a final concentrate with grade of 62.6% Fe and recovery of 57.1% Fe.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Similar content being viewed by others

References

  1. Filippov, L., Severov, V., and Filippova, I., An overview of the beneficiation of iron ores via reverse cationic flotation, Int. J. Miner. Proc., 2014, vol. 127, pp. 62–69.

    Article  Google Scholar 

  2. Martínez-Luévanos, A., Rodriguez-Delgado, M., Uribe-Salas, A., Carrillo-Pedroza, F., and Osuna-Alarcón, J., Leaching kinetics of iron from low grade kaolin by oxalic acid solutions, Appl. Clay Sci., 2011, vol. 51, no. 4, pp. 473–477.

    Article  Google Scholar 

  3. Rao, D., Kumar, T.V., Rao, S.S., Prabhakar, S., and Raju, G.B., Mineralogy and geochemistry of a low grade iron ore sample from bellary-hospet sector, India and their implications on beneficiation, J. Miner. Mater. Charact. Eng., 2009, vol. 8, no. 2, pp. 115.

    Google Scholar 

  4. Seifelnassr, A.A., Moslim, E.M., and Abouzeid, A.-Z.M. Concentration of a Sudanese lowgrade iron ore, Int. J. Miner. Proc., 2013, vol. 122, pp. 59–62.

    Article  Google Scholar 

  5. Das B., Prakash S., Das S., Reddy P. Effective beneficiation of low grade iron ore through jigging operation, J. Miner. Mater. Charact. Eng., 2008, vol. 7, no. 1, pp. 27.

    Google Scholar 

  6. Srivastava, U. and Kawatra, S.K., Strategies for processing low-grade iron ore minerals, Miner. Proc. & Extract. Metall. Rev., 2009, vol. 30, no. 4, pp. 361–371.

    Article  Google Scholar 

  7. Roy, S. Recovery improvement of fine iron ore particles by multi gravity separation, The Open Miner. Proc. J., 2009, vol. 2, no. 14, pp. 17–30.

    Article  Google Scholar 

  8. Richards, R., MacHunter, D., Gates, P., and Palmer, M., Gravity separation of ultra-fine (0.1 mm) minerals using spiral separators, Miner. Eng., 2000, vol. 13, no. 1, pp. 65–77.

    Article  Google Scholar 

  9. Arvidson B.R. Processing High-Grade Concentrates from Challenging Low-Grade Iron Ore Deposits. Transactions of the Indian Institute of Metals, 2013, vol. 66, nos. 5–6, pp. 467–474.

    Article  Google Scholar 

  10. Bergmann, C., Govender, V., and Corfield, A., Using mineralogical characterisation and process modelling to simulate the gravity recovery of ferrochrome fines, Miner. Eng., 2016, vol. 91, pp. 2–15.

    Article  Google Scholar 

  11. Napier-Munn, T. and Wills, B.A., Wills’ Mineral Processing Technology: An Iintroduction to the Practical Aspects of Ore Treatment and Mineral Recovery, Elsevier, 2006.

    Google Scholar 

  12. Bazin, C., Sadeghi, M., Bourassa, M., Roy, P., Lavoie, F., Cataford, D., Rochefort, C., and Gosselin, C., Size recovery curves of minerals in industrial spirals for processing iron oxide ores, Miner. Eng., 2014, vol. 65, pp. 115–123.

    Article  Google Scholar 

  13. Srivastava, M., Pan, S., Prasad, N., and Mishra, B., Characterization and processing of iron ore fines of Kiriburu deposit of India, Int. J. Miner. Proc., 2001, vol. 61, no. 2, pp. 93–107.

    Article  Google Scholar 

  14. Turner, J. and Hallewell, M., Process improvements for fine cassiterite recovery at Wheal Jane, Miner. Eng., 1993, vol. 6, no. 8, pp. 817–829.

    Article  Google Scholar 

  15. Roy, S. and Das, A., Characterization and processing of low-grade iron ore slime from the Jilling area of India, Miner. Proc. & Extract. Metall. Rev., 2008, vol. 29, no. 3, pp. 213–231.

    Article  Google Scholar 

  16. Roy, S., Das, A., and Mohanty, M., Feasibility of producing pellet grade concentrate by beneficiation of iron ore slime in India, Separat. Sci. Technol., 2007, vol. 42, no. 14, pp. 3271–3287.

    Article  Google Scholar 

  17. Sivamohan, R. and Forssberg, E., Principles of spiral concentration, Int. J. Miner. Proc., 1985, vol. 15, no. 3, pp. 173–181.

    Article  Google Scholar 

  18. Atasoy, Y. and Spottiswood, D., A study of particle separation in a spiral concentrator, Miner. Eng., 1995, vol. 8, no. 10, pp. 1197–1208.

    Article  Google Scholar 

  19. Holtham, P., Particle transport in gravity concentrators and the Bagnold effect, Miner. Eng., 1992, vol. 5, no. 2, pp. 205–221.

    Article  Google Scholar 

  20. Svoboda, J. and Fujita, T., Recent developments in magnetic methods of material separation, Miner. Eng., 2003, vol. 16, no. 9, pp. 785–792.

    Article  Google Scholar 

  21. Song, S., Lu, S., and Lopez-Valdivieso, A., Magnetic separation of hematite and limonite fines as hydrophobic flocs from iron ores, Miner. Eng., 2002, vol. 15, no. 6, pp. 415–422.

    Article  Google Scholar 

  22. Gaom, Y., Prereduction and Magnetic Separation of Low Grade Manganese Ore, Salt Lake City: Univ. of Utah, 2011.

    Google Scholar 

  23. Chen, L., Zeng, J., Guan, C., Zhang, H., and Yang, R., High gradient magnetic separation in centrifugal field, Miner. Eng., 2015, vol. 78, pp. 122–127.

    Article  Google Scholar 

  24. Svoboda, J., Magnetic Methods for the Treatment of Minerals, Amsterdam: Elsevier, 1987.

    Google Scholar 

  25. Svoboda, J., A realistic description of the process of high-gradient magnetic separation, Miner. Eng., 2001, vol. 14, no. 11, pp. 1493–1503.

    Article  Google Scholar 

  26. Umadevi, T., Singh, A.P., Abhishek, K., Suresh, B., and Sah, R., Recovery of Iron Bearing Minerals from Beneficiation Plant 2 Thickner Underflow of JSW Steel Limited, Ski. Res., 2013, vol. 1, no. 2, pp. 55–60.

    Google Scholar 

  27. Xiong, D., Liu, S., and Chen, J., New technology of pulsating high gradient magnetic separation, Int. J. Miner. Proc., 1998, vol. 54, no. 2, pp. 111–127.

    Article  Google Scholar 

  28. Ding, L., Chen, L.Z., and Zeng, J.W., Investigation of Combination of Variable Diameter Rod Elements in Rod Matrix on High Gradient Magnetic Separation Performance, Adv. Mater. Res., 2014.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Hossein Akbari.

Additional information

The article is published in the original.

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Akbari, H., Noaparast, M., Shafaei, S.Z. et al. A Beneficiation Study on a Low Grade Iron Ore by Gravity and Magnetic Separation. Russ. J. Non-ferrous Metals 59, 353–363 (2018). https://doi.org/10.3103/S1067821218040028

Download citation

  • Received:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.3103/S1067821218040028

Keywords

Navigation