Skip to main content
SpringerLink
Log in

Optimization of isothermal pressing of ingots of aluminum alloys with the preliminary gradient heating

  • Pressure Treatment of Metals
  • Published:
Russian Journal of Non-Ferrous Metals Aims and scope Submit manuscript

Abstract

Pressing of preliminarily heated billets of aluminum alloys on hydraulic presses of the “heating–pressure treatment” industrial complex is investigated. The heating stage is implemented in a multisectional inductor providing the specified temperature drop over the billet length. To form the most favorable conditions of isothermal pressing, a special problem of the parametric optimization of pressing to the accuracy maximum of approaching the temperature in a matrix die to its maximally admissible value according to production requirements is formulated and solved. The temperature state of a billet after its loading into the press container is considered as a controlling effect at the pressing stage. To solve the problem, a special alternance method for the optimization of systems with the distributed parameters is used. This method is implemented based on the developed mathematical models of billet temperature fields at heating and pressing stages.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Similar content being viewed by others

References

  1. Ping Hu, Ning Ma, Li-zhong Liu, and Yi-guo Zhu, Methods and Numerical Technology of Sheet Metal Cold and Hot Forming. Analysis, Simulation and Engineering, London: Springer, 2013.

    Google Scholar 

  2. Recent Researches in Metallurgical Engineering: From Extraction to Forming, Nusheh, M., Ahuett, H.G., and Arrambide, A., Eds., Rijeka: InTech, 2012.

  3. McQueen, H.J., Spigarelli, S., Kassner, M.E., and Evangelista, E., Hot Deformation and Processing of Aluminum Alloys, Boca Raton: CRC, 2011.

    Google Scholar 

  4. Totten, G. and MacKenzie, D., Handbook of Aluminum. vol. 1: Physical Metallurgy and Processes, New York: Marcel Dekker, 2003.

    Book  Google Scholar 

  5. Gun, G., Teoreticheskie osnovy obrabotki metallov davleniem (Theoretical Foundations of Metal Forming), Moscow: Metallurgiya, 1980.

    Google Scholar 

  6. Rudnev, V.I., Loveless, D., Cook, R., and Black, M., Handbook of Induction Heating, Boca Raton: CRC, 2003.

    Google Scholar 

  7. Rapoport, E. and Pleshivtseva, Yu., Optimal Control of Induction Heating Processes, Boca Raton, London, New York: CRC, Taylor & Francis, 2007.

    Google Scholar 

  8. Rapoport, E.Ya, Optimizatsiya protsessov induktsionnogo nagreva metalla (Optimization of Induction Heating of Metal), Moscow: Metallurgiya, 1993.

    Google Scholar 

  9. Totten, G.E., Lin, X., and Funatani, K., Modeling and Simulation for Material Selection and Mechanical Design, Boca Raton: CRC, 2003.

    Book  Google Scholar 

  10. Rapoport, E. and Pleshivtseva, Y. Optimal control of induction heating of metals prior to warm and hot forming, In: ASM Handbook Series, vol. 4C: Induction Heating and Heat Treatment, Materials Park, ASM, 2014, pp. 915–991.

    Google Scholar 

  11. Pleshivtseva, Yu., Rapoport, E., Afinogentov, A., Shemyakin, Yu., Nacke, B., and Nikanorov, A., Application of optimal control theory for optimization of metal hot forming lines with induction pre-heating, Proc. Int. Symp. Heating by Electromagnetic Sources (HES-10), Padua, Italy, 2010, pp. 557–564.

    Google Scholar 

  12. Rapoport, E.Ya., Optimization of heating and pressing modes of metal in the “furnace–press” process complex, Fiz. Khim. Obrab. Mater., 1985, no. 3, pp. 66–73.

    Google Scholar 

  13. Rapoport, E.Ya., Mathematical modeling of temperature fields of deformed metal during forming, Fiz. Khim. Obrab. Mater., 1980, no. 1, pp. 29–39.

    Google Scholar 

  14. Pleshivtseva, Yu.E. and Afinogentov, A.A., Optimal controlling over energotechnological processes in production complexes, Izv. Vyssh. Uchebn. Zaved., Elektromekhanika, 2008, no. 3, pp. 51–55.

    Google Scholar 

  15. Afinogentov, A.A., Simulation of deformation of metallic cylindrical billets, Vestnik SamGTU, Ser. Fiz.- Mat. Nauki, 2007, no. 2 (15), pp. 170–172.

    Article  Google Scholar 

  16. Pleshivtseva, Yu.E., Afinogentov, A.A., and Korshikov, S.E., Parametric optimization of the temperature distribution of the heated billet before forming, Vestnik SamGTU, Ser. Tekh. Nauki, 2010, no. 2 (26), pp. 196–203.

    Google Scholar 

  17. Shemyakin, Yu.V., Development of a numerical model of forming cylindrical billets made of aluminum alloy with the purpose of using in optimization procedures, Aktual. Probl. Gumanit. Estestv. Nauk, 2013, no. 10, pp. 62–65.

    Google Scholar 

  18. Pleshivtseva, Yu., “Transportation” problem of timeoptimal heating, Int. J. Mater. Prod. Technol., 2007, vol. 29, nos. 1/4, pp. 137–148.

    Article  Google Scholar 

  19. Rapoport, E.Ya. and Pleshivtseva, Yu.E., Optimal control of nonlinear objects of engineering thermophysics, Optoelectron. Instrum. Data Proc., 2012, vol. 48, no. 5, pp. 429–437.

    Article  Google Scholar 

  20. Rapoport, E.Y., Minimax optimization of stationary states in systems with distributed parameters, J. Comput. Syst. Sci. Int., 2013, vol. 52, no. 2, pp. 165–179.

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

  1. Samara State Technical University, ul. Molodogvardeiskaya 244, Samara, 443100, Russia

    Yu. E. Pleshivtseva & A. A. Afinogentov

Authors
  1. Yu. E. Pleshivtseva
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. A. A. Afinogentov
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Yu. E. Pleshivtseva.

Additional information

Original Russian Text © Yu.E. Pleshivtseva, A.A. Afinogentov, 2016, published in Izvestiya Vysshikh Uchebnykh Zavedenii. Tsvetnaya Metallurgiya, 2016, No. 2, pp. 49–57.

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Pleshivtseva, Y.E., Afinogentov, A.A. Optimization of isothermal pressing of ingots of aluminum alloys with the preliminary gradient heating. Russ. J. Non-ferrous Metals 57, 217–223 (2016). https://doi.org/10.3103/S1067821216030123

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.3103/S1067821216030123

Keywords

Search

Navigation