Abstract
This work is devoted to evaluation of the efficiency of a new technology for repairing gear pumps with the restoration of worn surfaces of resource-defining mates of parts and increasing their wear resistance. Hydraulic pumps repaired by the proposed technology showed an increase in the average overhaul life in conditions of real operation of 1.07 times as compared with the resource in the prerepair operation period.
Similar content being viewed by others
REFERENCES
GSTU 3-25-180-97: Gear pumps of Gidrosila, 1997.
Basinyuk, V.L., Kalinichenko, A.S., Uss, I.N., Mardosevich, E., Papina, S., and Lapanovich, I., Mobile monitoring system for suspension hydraulic drives of high-power tractors, Nauka Tekh., 2013, no. 5, pp. 49–54.
Chumakov, P.V., Martynov, A.V., Kolomeychenko, A.V., Hasan, I.H., and Kolomeychenko, A.S., Evaluation of technical condition of round gear-hydraulic pumps of tractor mounted hydraulic systems, Inzh. Tekhnol. Sist., 2020, vol. 30, no. 3, pp. 426–447. https://doi.org/10.15507/2658-4123.030.202003.426-447
RTM 70.0001.246-84: Criteria of limiting state of tractors and their constituents, Moscow: GOSNITI, 1985.
TK 70.0001.018-85: Aggregates of hydrodrives of agricultural engineering: Technical specifications for major repair, Moscow: GOSNITI, 1986.
Ermolov, L.S., Kryazhkov, V.M., and Cherkun, V.E., Osnovy nadezhnosti sel’skokhozyaistvennoi tekhniki (Foundations of Reliability of Agricultural Equipment), Moscow: Kolos, 1974.
Cherkun, V.E., Remont traktornykh gidravlicheskikh sistem (Repair of Tractor Hydraulic Systems), Moscow: Kolos, 1984.
ZAO Gidrosila GRUP. http://www.hydrosila.com/publications.
Burumkulov, F.Kh., Velichko, S.A., and Ionov, P.A., Resource and admissible value of the coefficient of useful action of gear circular hydraulic pumps, Tekh. Sel’skom Khozyaistve, 2011, no. 2, p. 26.
Senin, P.V., Nuyanzin, E.A., Ionov, P.A., and Velichko, S.A., Renewal of NSh-K round gear type hydraulic pumps with the use of combined method, Traktory Sel’khozmashiny, 2012, no. 10, pp. 42–44.
Cherkun, V.E., Dovgal’, A.M., and Kostelyani, A.V., Effect of body–pressure socket, wear of main elements and sleeve of radial sealing on the operation of hydraulic pump NSh-50-2, Nauchn. Tr. USKhA, 1979, no. 227, p. 34.
Didur, V.A. and Efremov, V.Ya., Diagnostika i obespechenie nadezhnosti gidroprivodov sel’skokhozyaistvennykh mashin (Diagnostics and Ensurance of Reliability of Hydraulic Drives of Agricultural Machines), Kiev: Tekhnika, 1986.
Burumkulov, F.Kh., Lel’chuk, L.M., Osin, A.M., et al., Method for predicting the probability of failure and lifetime of renewed elements by the results of laboratory tests and operational observations, Raboty v oblasti vosstanovleniya i uprochneniya detalei. Materialy seminara (Works in the Area of Renewal and Hardening of Elements: Proc. Workshop), Moscow, 1991, vol. 2, p. 108.
Denisov, V.A. and Zadorozhnii, R.N., Estimate of operational reliability of renewed elements by the results of accelerated laboratory tests, Tr. GOSNITI, 2017, vol. 127, pp. 160–165.
RD 50-460-84: Methodological specifications. Provision of wear resistance of products. Method for experimental evaluation of plasticity of surface layers of machine elements, Moscow: Izd-vo Standartov, 1976.
Garkunov, D.N., Nauchnye otkrytiya v tribotekhnike. Effekt beziznosnosti pri trenii. Vodorodnoe iznashivanie metallov (Scientific Discoveries in Triboengineering: Effect of Wearlessness at Friction. Hydrogen Wearing), Moscow: Izd-vo Mosk. S.-kh. Akad., 2004.
Drozdov, Yu.N., Yudin, E.G., and Belov, A.I., Prikladnaya tribologiya (trenie, iznos, smazka) (Applied Tribology: Friction, Wear, and Lubrication), Drozdov, Yu.N, Ed., Moscow: Eko-Press, 2010.
Emel’yanov, S.G., Lukashev, E.A., Oleinik, A.V., Poserenin, S.P., Puzryakov, A.F., and Stavrovskii, M.E., Tekhnologicheskoe obespechenie ekspluatatsionnoi nadezhnosti mashin i oborudovaniya (Technological Ensurance of Operational Reliability Machines and Equipment), Stavrovskii, M.E., Ed., Kursk: Yugo-Zapad. Gos. Univ., 2010.
Kravchenko, I.N., Puchin, E.A., Chepurin, A.V., Stavrovskii, M.E., Puzryakov, A.F., and Erofeev, M.N., Otsenka nadezhnosti mashin i oborudovaniya. Teoriya i praktika (Assessment of Reliability of Cars and the Equipment: The Theory and Practice), Kravchenko, I.N., Ed., Moscow: Infra-M, 2017, 2nd ed.
Skovorodin, V.Ya. and Tishkin, L.V., Spravochnaya kniga po nadezhnosti sel’skokhozyaistvennoi tekhniki (Reference Book on Reliability of Agricultural Equipment), Leningrad: Lenizdat, 1985.
Borovikov, V.P., Populyarnoe vvedenie v sovremennyi analiz dannykh v sisteme STATISTIKA (Popular Introduction into Modern Data Analysis in STATISTIKA System), Moscow: Goryachaya Liniya–Telekom, 2013.
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
The authors declare they have no conflicts of interest.
Additional information
Translated by K. Gumerov
About this article
Cite this article
Kravchenko, I.N., Velichko, S.A., Martynov, A.V. et al. Evaluation of the Operational Reliability of Gear Hydraulic Pumps Repaired Using the Electric Spark Processing Method. J. Mach. Manuf. Reliab. 52, 220–226 (2023). https://doi.org/10.3103/S1052618823030093
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.3103/S1052618823030093