Skip to main content
Log in

Study of the Method to Obtain Aluminum Coatings Modified by Aluminum Oxide

  • NEW TECHNOLOGIES IN MECHANICAL ENGINEERING
  • Published:
Journal of Machinery Manufacture and Reliability Aims and scope Submit manuscript

Abstract

In this study, practical recommendations for the production of aluminum coatings by the cold gas-dynamic spraying method (CGDS), as well as for the methods of aluminum coating strengthening by a ceramic component with the formation of a gradient structure, have been developed. The resulting ceramic-metal coatings have the following key optimization parameters: high adhesive strength (more than 70 MPa), high Vickers hardness (more than 480 MPa), and low porosity (less than 0.5%). These functionally graded coatings can be used to protect the elements and assemblies of machine-building equipment from wear.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1.
Fig. 2.
Fig. 3.
Fig. 4.
Fig. 5.
Fig. 6.
Fig. 7.
Fig. 8.
Fig. 9.

REFERENCES

  1. Alkhimov, A.P., Klinkov, S.V., Kosarev, V.F., and Fomin, V.M., Kholodnoe gazodinamicheskoe napylenie. Teoriya i praktika (Cold Gasdynamic Deposition: Theory and Practice), Moscow: Fizmatlit, 2010.

  2. Irissou, E., Legoux, J.-G., Arsenault, B., and Moreau, C., Investigation of Al-Al2O3 cold spray coating, Therm. Spray Technol., 2007, vol. 16, nos. 5–6, pp. 661–668. https://doi.org/10.1007/s11666-007-9086-8

    Article  Google Scholar 

  3. Kravchenko, I.N., Puzryakov, A.F., Bobryashov, E.M., and Puzryakov, A.A., Plazmennye metody uprochneniya i vosstanovleniya rabochikh organov dorozhno-stroitel’nykh i pochvoobrabatyvayushchikh mashin (Plasma Methods of Hardening and Recovery of Working Elements of Road-Construction and Soil Processing Machines), Moscow: Eko-Press, 2013.

  4. Meydanoglu, O., Jodoin, B., and Kayali, E.S., Microstructure, mechanical properties and corrosion performance of 7075 al matrix ceramic particle reinforced composite coatings produced by the cold gas dynamic spraying process, Surf. Coat. Technol., 2013, vol. 235, pp. 108–116. https://doi.org/10.1016/j.surfcoat.2013.07.020

    Article  Google Scholar 

  5. Guo, X., Zhang, G., Li, W.Y., Dembinski, L., Gao, Y., Liao, H., and Coddet, C., Microstructure, microhardness and dry friction behavior of cold-sprayed tin bronze coatings, Appl. Surf. Sci., 2007, vol. 254, no. 5, pp. 1482–1488. https://doi.org/10.1016/j.apsusc.2007.07.026

    Article  Google Scholar 

  6. Li, W.-Y., Li, Ch.-J., Liao, H., and Coddet, C., Effect of heat treatment on the microstructure and microhardness of cold-sprayed tin bronze coating, Appl. Surf. Sci., 2007, vol. 253, no. 14, pp. 5967–5971. https://doi.org/10.1016/j.apsusc.2006.12.108

    Article  Google Scholar 

  7. Kudinov, V.V. and Bobrov, G.V., Nanesenie pokrytii napyleniem. Teoriya, tekhnologiya i oborudovanie (Coating Deposition by Spraying: Theory, Technology, and Equipment), Moscow: Metallurgiya, 1992.

  8. Gerashchenkov, D.A., Askinazi, A.Yu., Fedoseev, M.L., Gerashchenkova, E.Yu., and Makarov, A.M., Formation of intermetallic phases in functional coatings prepared by cold gas-dynamic spraying, Met. Sci. Heat Treat., 2020, vol. 62, nos. 1–2, pp. 90–94. https://doi.org/10.1007/s11041-020-00518-z

    Article  Google Scholar 

  9. Geraschenkov, D.A., Makarov, A.M., Geraschenkova, E.Yu., and Vasiliev, A.F., Obtaining functional intermetallic Ni–Ti coatings by heterophase transfer combined with laser treatment, Inorg. Mater.: Appl. Res., 2019, vol. 10, no. 6, pp. 1378–1383. https://doi.org/10.1134/S2075113319060108

    Article  Google Scholar 

  10. Gerashchenkov, D.A., Vasil’ev, A.F., Farmakovskii, B.V., and Mashek, A.Ch., Study of the flow temperature in the cold gas-dynamic spraying of the functional coatings, Vopr. Materialoved., 2014, no. 1, pp. 87–96.

  11. Markov, M.A., Bykova, A.D., Krasikov, A.V., Farmakovskii, B.V., and Gerashchenkov, D.A., Formation of wear- and corrosion-resistant coatings by the microarc oxidation of aluminum, Refract. Ind. Ceram., 2018, vol. 59, no. 2, pp. 207–214. https://doi.org/10.1007/s11148-018-0207-3

    Article  Google Scholar 

  12. Farmakovskii, B.V., Bystrov, R.Yu., Vasil’ev, A.F., Ulin, I.V., Sergeeva, O.S., Gerashchenkov, D.A., Mikheeva, M.N., and Teplov, A.A., Method of applying nanostructurised wear-resistant electroconductive coatings, RF Patent no. 2362839, 2009.

Download references

Funding

The research was supported by the Russian Science Foundation, project no. 22-29-00800. The experimental studies were carried out using the equipment of the Center for Collective Use “Composition, Structure, and Properties of Structural and Functional Materials” at the National Research Center Kurchatov Institute, Prometei Central Scientific Research Institute, and supported by the Ministry of Science and Higher Education according to agreement no. 13.TsKP.21.0014 (075-11-2021-068). The unique identification number is RF-2296.61321X0014.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to A. D. Bykova.

Ethics declarations

The authors declare that they have no conflicts of interest.

Additional information

Translated by M. Astrov

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Markov, M.A., Gerashchenkov, D.A., Kravchenko, I.N. et al. Study of the Method to Obtain Aluminum Coatings Modified by Aluminum Oxide. J. Mach. Manuf. Reliab. 52, 69–78 (2023). https://doi.org/10.3103/S1052618823010090

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.3103/S1052618823010090

Keywords:

Navigation