Abstract
The work substantiates the relevance of the creation and problem of improving the quality of high-performance continuous bimetal production. The production of steel overlay clad strips on a combined continuous casting and strain unit takes place in two process stages. The article provides recommendations for a high-quality technological process. The recommendations include a problem statement, initial data for the temperature of the steel base strip, stress-strain state of the cladding layers and the strip in the strain zone of the three-layer bimetal ingot. A calculation model and a method for solving problems of thermal conductivity and elastoplasticity are presented. A pattern of the temperature change of the main strip during its passage through the melt of the cladding layer is established, a stress-strain state of the metals of the main strip and the cladding layers in the strain zone is determined. The authors determine the value of the main strip drafting and the mutual displacement of the layers during the reduction of the bimetal ingot by the dies, as well as the patterns of the axial and tangential stress distribution along the contact line between the cladding layer and the die. The results of obtaining bimetal steel 09G2S–steel 13KhFA–steel 09G2S on a pilot continuous casting and strain plant demonstrate the layer interconnection without visible macrodefects, delamination in the contact zone and a homogeneous and fine-grained structure of the cladding layers.






Similar content being viewed by others
REFERENCES
Sudnik, A.V., Petrov, I.V., Galinovskii, A.L., Kolpakov, V.I., and Moiseev, V.A., Promising areas of bimetals application in mechanical engineering, Fundam. Prikl. Probl. Tekh. Tekhnol., 2015, no. 2, pp. 80–88.
Lekhov, O.S. and Mikhalev, A.V., Ustanovka sovmeshchennogo protsessa nepreryvnogo lit’ya i deformatsii dlya proizvodstva listov iz stali dlya svarnykh trub. Teoriya i raschet (Unit of Combined Continuous Casting and Deformation for Production of Steel Sheets for Welded Pipes: Theory and Calculation), Yekaterinburg: Ural. Metod. Tsentr, Ural. Politekh. Inst., 2017.
Lekhov, O.S., Mikhalev, A.V., and Shevelev, M.M., Production of three-layer steel bimetallic strips in the unit of continuous casting and deformation. Report 1, Izv. Vyssh. Uchebn. Zaved., Chern. Metall., 2019, vol. 62, no. 8, pp. 594–599. https://doi.org/10.17073/0368-0797-2019-8-594-599
Lekhov, O.S., Mikhalev, A.V., and Shevelev, M.M., Production of three-layer steel bimetallic strips in the unit of continuous casting and deformation. Report 2, Izv. Vyssh. Uchebn. Zaved., Chern. Metall., 2019, vol. 62, no. 10, pp. 763–768. https://doi.org/10.17073/0368-0797-2019-10-763-768
Lekhov, O.S., Guzanov, B.N., Mikhalev, A.V., Shevelev, M.M., and Bilalov, D.Kh., Production of composite steel strips on continuous casting and deformation assembly, Steel Transl., 2019, vol. 49, no. 11, pp. 819–823. https://doi.org/10.3103/S0967091219110093
ANSYS Mechanical APDL Structural Analysis Guide, Release 15.0, Canonsburg, PA: ANSYS, 2013.
Plokhikh, A.P. and Pustyrskii, S.V., Modeling of plastic deformation of multilayer metal materials, Materialy Mezhdunarodnogo nauchno-tekhnicheskogo kongressa (OMD 2014) “Fundamental’nye problemy. Innovatsionnye materialy i tekhnologii” (Proc. Int. Sci.-Tech. Congr. (OMD 2014) “Fundamental Problems. Innovative Materials and Technologies”), Moscow: Belyi Veter, 2014, part 1, pp. 221–226.
Takashima, Y. and Yanagimoto, I., Finite element analysis of flange spread behavior in H-beam universal rolling, Steel Res. Int., 2011, vol. 82, no. 10, pp. 1240–1247. https://doi.org/10.1002/srin.201100078
Karrech, A. and Seibi, A., Analytical model of the expansion in tubes under tension, J. Mater. Process. Technol., 2010, vol. 210, no. 2, pp. 336–362. https://doi.org/10.1016/j.jmatprotec.2009.09.024
Kazakov, A.L. and Spevak, L.F., Numeral and analytical studies of nonlinear parabolic equation with boundary conditions of a special form, Appl. Math. Model., 2013, vol. 37, nos. 10–13, pp. 6918–6928. https://doi.org/10.1016/j.apm.2013.02.026
Kobayashi, S., Oh, S.-I., and Altan, T., Metal Forming and Finite-Element Method, New York: Oxford Univ. Press, 1989.
Jansson, N., Optimized sparse matrix assembly in finite element solvers with one-sided communication, in High Performance Computing for Computational Science–VECPAR 2012, Berlin: Springer-Verlag, 2013, pp. 128–139.
Matsumia, T. and Nakamura, Y., Mathematical model of slab bulging during continuous casting, Proc. 3rd Process Technology Conf. “Applied Mathematical, and Physical Models in Iron and Steel Industry,” Pittsburgh, Pa, March 28–31, 1982, New York, 1982, pp. 264–270.
Park, C.Y. and Yang, D.Y., A study of void crushing in large forgings II. Estimation of bonding efficiency by finite-element analysis, J. Mater. Process. Technol., 1997, vol. 72, no. 1, pp. 32–41. https://doi.org/10.1016/S0924-0136(97)00126-X
Marciniak, Z., Duncan, J.L., and Hu, S.J., Mechanics of Sheet Metal Forming, Amsterdam: Elsevier, 2002.
Ehrenberg, H.J., et al., Gießen und Gießwalzen dünner Brammen bei Mannesmannröhren-Werke AG, Stahl Eisen, 1989, vol. 109, nos. 9–10, pp. 453–462.
Fujii, H., Ohashi, T., and Hiromoto, T., On the formation of the internal cracks in continuously cast slabs, Trans. Iron Steel Inst. Jpn., 1978, vol. 18, no. 8, pp. 510–518. https://doi.org/10.2355/isijinternational1966.18.510
Sorimachi, K. and Emi, T., Elastoplastic stress analysis of bulging as a major cause of internal cracks in continuously cast slabs, Tetsu-to-Hagane, 1977, vol. 63, no. 8, pp. 1297–1304. https://doi.org/10.2355/tetsutohagane1955.63.8_1297
Slyusarev, M.V., Investigation of the quality parameters of bimetallic sheets, Vestn. Volgograd. Gos. Univ., Ser. 9: Issled. Molodykh Uch., 2007, no. 6, pp. 176–184.
Shlyakhova, G.V., Barannikova, S.A., Bochkareva, A.V., Li, Yu.V., and Zuev, L.B., Structure of a carbon steel–stainless steel bimetal, Steel Transl., 2018, vol. 48, no. 4, pp. 219–223. https://doi.org/10.3103/S0967091218040101
Author information
Authors and Affiliations
Corresponding authors
Additional information
Translated by A. Kolemesin
About this article
Cite this article
Lekhov, O.S., Shevelev, M.M. Overlay Clad Strip Quality Assessment in Production at a Continuous Casting and Strain Plant. Steel Transl. 51, 705–709 (2021). https://doi.org/10.3103/S0967091221100077
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.3103/S0967091221100077


