Skip to main content
Log in

Peculiarities of Corrosion of a Zinc Coating in Neutral Media in the Presence of Inhibitors Based on Benzotriazole, Cyclohexylamine, and Morpholine

  • CORROSION AND PROTECTION OF METALS
  • Published:
Russian Journal of Non-Ferrous Metals Aims and scope Submit manuscript

Abstract

The influence of domestic nitrogen-containing corrosion inhibitors of the VNKh-L type on corrosion regularities of a zinc coating on steel in neutral media is investigated. This work is aimed at studying the surface structure of a corroding zinc coating, as well as the influence of conditions simulating the degradation of inhibitors during real operation on their protective properties. Mechanical activation in a ball planetary mill is used to simulate the deformation and thermal operational conditions of inhibitors. Corrosion of a zinc coating on steel is carried out in a sulfate–chloride medium simulating atmospheric corrosion and in a borate buffer solution. The concentration of inhibitors in the corrosion media was 0.2 wt %. The morphology of a corroded surface of a zinc coating is studied using a Philips SEM-515 scanning electron microscope (at an accelerating voltage of 10 kV) with an X-ray microprobe. Studies of the corrosion rate of zinc coating on St 08 are carried out by the indirect measurement of corrosion resistance with the help of a MONIKOR-1 corrosion meter. A borate buffer solution (Na2B4O7 + H3BO3, pH 6.6) and a solution simulating atmospheric corrosion (NaCl + Na2SO4, pH 6.0) are used as corrosion media. The corrosion rate of samples in corrosive media without an inhibitor is accepted 1. The exposure time of each sample in corrosive media is 3 h. The chemical composition of corrosion products is studied by the mirror reflection in the IR range. The IR spectra of the metal plate surface are recorded using an FSM-1202 IR Fourier spectrometer in a wavelength range of 450–4000 cm–1 with a resolution of 2 cm–1 and an accumulation of 100 scans. To record the reflection spectra, a mirror-reflection attachment with a 10° angle of incidence is used. The corrosion rate of zinc coating in sulfate–chloride and solvent media in the presence of inhibitors based on benzotriazole and cyclohexylamine is practically not decreased when compared with the corrosion rate in the same media without inhibitors. The addition of both initial and mechanically activated inhibitors based on morpholine and benzotriazole to the corrosion medium decreases the corrosion rate of iron when compared with the corrosion in the same media without inhibitors. The pitting corrosion of a zinc coating is observed in the presence of initial and mechanically activated inhibitors of both types in studied corrosion media. Herewith, the pitting depth is smaller than the zinc-coating thickness under these conditions.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1.
Fig. 2.
Fig. 3.
Fig. 4.
Fig. 5.
Fig. 6.
Fig. 7.
Fig. 8.
Fig. 9.
Fig. 10.
Fig. 11.

Similar content being viewed by others

REFERENCES

  1. Leygraf, C. and Graedel, T., Atmospheric Corrosion, New Haven: Wiley, 2016.

    Book  Google Scholar 

  2. Sastri, V.S., Ghali, E., and Elboujdaini, M., Practical solutions, Corrosion Prevention and Protection, England: Wiley, 2012, pp. 461–551.

    Google Scholar 

  3. Thomas, S., Birbilis, N., Venkatraman, M.S., and Cole, I.S., Corrosion of zinc as a function of pH, Corrosion, 2012, vol. 68, no. 1, pp. 015009-1–015009-9.

    Article  Google Scholar 

  4. Desai, M.N., Rana, S.S., and Gandhi, M.H., Corrosion inhibitors for zinc, AntiCorros. Meth. Mater., 1973, vol. 20, no. 12, pp. 3–6. https://doi.org/10.1108/eb006939

    Article  Google Scholar 

  5. Aramaki, K., Effects of organic inhibitors on corrosion of zinc in an aerated 0.5 M NaCl solution, Corros. Sci., 2001, vol. 43, no. 10, pp. 1985–2000.

    Article  Google Scholar 

  6. Wang, K., Pickering, H.W., and Weil, K.G., Corrosion inhibition of zinc by benzotriazole with electrochemical quartz crystal microbalance, J. Electrochem. Sci., 2003, vol. 150, no. 41, pp. 176–180.

    Article  Google Scholar 

  7. Ekimik, V.V., Berezhnaya, A.G., and Svyataya, M.K., Inhibition of dissolution stages of zinc by some acridines, Zashch. Met., 2001, no. 6, pp. 589–591.

  8. Ličina, S., Ostojič, J., Gutič, S., and Cacan, M., Influence of chloride ions on various corrosion resistance of zinc coating, Bull. Chem. Technol. Bosnia Herzeg., 2015, no. 44, pp. 33–38.

  9. Mani, N., Iyer Venkatakrishna S., and Bahadur Lai, Influence of anions on the inhibition of corrosion of zinc in acidic solutions by N-heterocylics, Bull. Electrochem., 2003, vol. 19, no. 21, pp. 53–60.

    Google Scholar 

  10. Mani, N., Iyer Venkatakrishna S., and Bahadur Lai, Pyridine and its derivatives as inhibitors for the corrosion of zinc in acidic solutions, J. Electrochem. Soc. India, 2003, vol. 52, no. 1, pp. 23–28.

    Google Scholar 

  11. Fattah, A.A.A., Mabrouk, E.M., Elgalil, R.M.A., and Ghoneim, M.M., N-heterocyclic compounds as corrosion inhibitors for Zn in HCl acid solutions, Bull. Soc. Chim. Fr., 1991, vol. 1, pp. 48–53.

    Google Scholar 

  12. Wippermann, K., Schaltze, J.W., Kessel, R., and Penninger, T., The inhibition of zinc corrosion by bisaminotriazole and other triazole derivatives, Corros. Sci., 1991, vol. 32, pp. 205–223.

    Article  Google Scholar 

  13. Muller, B. and Imblo, G., Heterocycles as corrosion inhibitors for zinc pigments in aqueous alkaline media, Corros. Sci., 1996, vol. 38, pp. 293–300.

    Article  Google Scholar 

  14. Lomovskii, O.I. and Boldyrev, V.V., Mekhanokhimiya v reshenii ekologicheskikh zadach: analiticheskii obzor. Ser. Ekologiya (Mechanochemistry in Solving Environmental Problems: Analytical Review. Ser. Ecology), Novosibirsk: GPNTB SO RAN, 2006, vyp. 79.

  15. Cleramunt, R.M., Lopez, C., Sanz, D., and Elguero, J., Mechano heterocyclic chemistry: grinding and ball milling, Adv. Hetr. Chem., 2014, vol. 112, pp. 117–143.

    Google Scholar 

  16. Shakhtshneider, T.P., Influence of mechanical treatment of physicochemical properties of medicines, Doctoral (Chem.) Dissertation, Novosibirsk: IKhTTM SO RAN, 2013.

  17. Alekseev, V.V., Optical isomerism and pharmacological activity of medicinal preparations, Soros. Obraz. Zh., 1998, no. 1, pp. 49–55.

  18. Kanunnikova, O.M., Aksenova, V.V., Karban, O.V., Muhgalin, V.V., Senkovski, B.V., and Ladjanov, V.I., Mechanical activation effect on structure, physicochemical, and biological properties of potassium orotate/magnesium orotates, IOP Conf. Ser.: Mater. Sci. Eng., 2017, vol. 283, p. 012004.

  19. Reshetnikov, S.M., Ingibitory kislotnoi korrozii metallov (Inhibitors of Acidic Metal Corrosion), Leningrad: Khimiya, 1986.

  20. Pletnev, M.A., Reshetnikov, S.M., Ternavtseva, I.V., Shabanova, I.N, Ponamareva, I.L., and Dobysheva, L.V., Features of inhibitory action of quaternary ammonium salts, phosphonium and arsonium during corrosion of iron in sulfuric acid, Zashch. Met., 1990, vol. 26, no. 1, pp. 144–147.

    Google Scholar 

  21. Reshetnikov, S.M., Pletnev, M.A., and Makarova, L.L., Features of the influence of quaternary ammonium salts on the anodic dissolution of iron in hydrochloric acid, in Tezisy 9-go Vsesoyuznogo simpoziuma “Dvoinoi sloi i adsorbtsiya na tverdykh elektrodakh” (Abstracts of 9th All-Union Symp. “Double Layer and Adsorption on Solid Electrodes”), Tartu: Tartuskii Gos. Univ., 1991, pp. 152–154.

  22. Pletnev, M.A., Shirobokov, I.B., Butolina, O.V., and Reshetnikov, S.M., Influence of tetralkylammonium salts on the electrical conductivity of acidic bromide solutions, Elektrokhimiya, 1993, vol. 29, pp. 1137–1145.

    Google Scholar 

  23. Shirobokov, I.B., Korepanova, T.A., Pletnev, M.A., and Reshetnikov, S.M., Influence of inorganic and organic cations on the conductivity of acidic bromide solutions, Zashch. Met., 1994, vol. 30, no. 6, pp. 620–623.

    Google Scholar 

  24. Pletnev, M.A., Shirobokov, I.B., Ovechkina, O.E., and Reshetnikov, S.M., Influence of tetraalkylammonium on the cathode hydrogen evolution in concentrated acid solutions, Zashch. Met., 1995, vol. 31, no. 4, pp. 351–355.

    Google Scholar 

  25. Nakanisi, K., Infrared Absorption Spectroscopy, Tokyo: Holden Day, 1962.

    Google Scholar 

  26. Nakamoto, K., Infrared and Raman Spectra of Inorganic and Coordination Compounds, Hoboken, New Jersey: Wiley, 1986, 4th ed.

    Google Scholar 

  27. Dana, W. Mayo, Foil A. Miller, and Robert W. Hannah, Course Notes on the Interpretation of Infrared and Raman Spectra, New Jersey: Wiley, 2003.

    Google Scholar 

  28. Prosek, T., Nazarov, A., Thierry, U., and Serak, J., Corrosion mechanism of model zinc-magnesium alloys in atmospheric conditions, Corros. Sci., 2008, vol. 50, pp. 2216–2231.

    Article  Google Scholar 

  29. Persson, D., Thierry, D., LeBozec, N., and Prosek, T., In situ infrared reflection spectroscopy studies of the initial atmospheric corrosion of Zn–Al–Mg coated steel, Corros. Sci., 2013, vol. 72, pp. 54–63.

    Article  Google Scholar 

  30. Jayasree, R.S., Pillai, V.P., Mahadevan, NayarV.U., Odnevall, I., and Keresztury, G., Raman and infrared analysis of corrosion products on zinc NaZ-n4Cl(OH)6SO4 · 6H2O and Zn4Cl2(OH)4SO4 · 5H2O, Mater. Chem. Phys., 2006, vol. 99, pp. 474–478.

    Article  Google Scholar 

  31. Diler, E., Rioual, S., Lescop, B., Thierry, D., and Rouvellou, B., Chemistry of corrosion products of Zn and MgZn pure phases under atmospheric conditions, Corros. Sci., 2012, vol. 65, pp. 178–186.

    Article  Google Scholar 

  32. Hosseinpour, S. and Johnson, M., Vibrational spectroscopy in studies of atmospheric corrosion, Materials, 2017, vol. 10, p. 413.https://doi.org/10.3390/ma10040413

    Article  Google Scholar 

Download references

ACKNOWLEDGMENTS

This study was supported by the Russian Foundation for Basic Research, project r_a no. 16-42-180814.

Author information

Authors and Affiliations

Authors

Corresponding authors

Correspondence to O. M. Kanunnikova, V. V. Aksenova, B. E. Pushkarev or V. I. Ladyanov.

Ethics declarations

The authors claim that they have no conflict of interest.

Additional information

Translated by N. Korovin

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Kanunnikova, O.M., Aksenova, V.V., Pushkarev, B.E. et al. Peculiarities of Corrosion of a Zinc Coating in Neutral Media in the Presence of Inhibitors Based on Benzotriazole, Cyclohexylamine, and Morpholine. Russ. J. Non-ferrous Metals 60, 390–400 (2019). https://doi.org/10.3103/S1067821219040047

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.3103/S1067821219040047

Keywords:

Navigation