Abstract
This study presents simple and practical guidelines for mix proportioning of concrete incorporating coal bottom ash as a fine aggregate. The research involved preparing mortars using raw and size-controlled bottom ash, varying w/c, and different bottom ash contents. The properties for performance-based structural design properties, including compressive strength, carbonation depth, and chloride penetration depth, were measured. In addition, the compressive strength results of bottom ash concrete reported in the literature were analyzed. Furthermore, the standard specifications of mix proportioning for structural concrete from various nations were reviewed. The results indicate that when the specific gravity of bottom ash exceeded 2.0, and its content in the concrete was below 200 kg/m3, there were no concerns regarding the strength. Moreover, incorporating pretreated bottom ash aggregate in mixtures within the w/c range of 0.35–0.50 did not significantly impact the depth of chloride penetration or carbonation.
Similar content being viewed by others
Abbreviations
- w/c:
-
Water-to-cement ratio
- w/b:
-
Water-to-binder ratio
- w/cm:
-
Water-to-cementitious materials ratio
- RBA:
-
Raw bottom ash
- FBA:
-
Find bottom ash
- ITZ:
-
Interfacial transport zones
- SCM:
-
Supplementary cementitious materials
- SSD:
-
Saturated, surface dried
- KDS:
-
Korea design standard
- KCS:
-
Korea construction specification
- BRE:
-
Building research establishment
References
Cho D-O (2006) Challenges to sustainable development of marine sand in Korea. Ocean Coast Manag 49(1–2):1–21
Kim J-H, Yoo S-H (2020) Public perspective on the environmental impacts of sea sand mining: evidence from a choice experiment in South Korea. Resour Policy 69:101811
Choi S-J, Kim Y-U and Kim D-B (2018) Analysis of the trends of supply and demand of aggregate in the Southeastern region of South Korea. In Proceedings of the Korean institute of building construction conference. The Korean Institute of Building Construction, Gyeonggi-do.
Shin B, Kim S (2022) CO2 emission and construction cost reduction effect in cases of recycled aggregate utilized for nonstructural building materials in South Korea. J Clean Prod 360:131962
Yu M, Lee J, Chung C (2009) The property estimation of fine aggregate blended with natural, crushed, and recycled fine aggregate. J Arch Inst Korea Struct Constr 25(11):113–120
Lee S-J et al (2015) Effect of poor quality aggregates on the properties of high strength concrete. In Proceedings of the Korean institute of building construction conference. The Korean Institute of Building Construction, Gyeonggi-do.
Ren Z et al (2022) Stocks and flows of sand, gravel, and crushed stone in China (1978–2018): Evidence of the peaking and structural transformation of supply and demand. Resour Conserv Recycl 180:106173
Bendixen M et al (2021) Sand, gravel, and UN Sustainable development goals: conflicts, synergies, and pathways forward. One Earth 4(8):1095–1111
Kim H, Lee H-K (2015) Coal bottom ash in field of civil engineering: a review of advanced applications and environmental considerations. KSCE J Civ Eng 19(6):1802–1818
Kim J-H, Lim S-Y, Yoo S-H (2021) Public preferences for introducing a power-to-heat system in South Korea. Renew Sustain Energy Rev 151:111630
Kim H-K (2022) 2—Coal bottom ash. In: Siddique R, Belarbi R (eds) Sustainable concrete made with ashes and dust from different sources. Woodhead Publishing, Darya ganj p, pp 29–60
Jeong H-S, Kim J-H, Yoo S-H (2021) South Korean public acceptance of the fuel transition from coal to natural gas in power generation. Sustainability 13(19):10787
Hashemi SSG et al (2019) Safe disposal of coal bottom ash by solidification and stabilization techniques. Constr Build Mater 197:705–715
Muthusamy K et al (2020) Coal bottom ash as sand replacement in concrete: a review. Constr Build Mater 236:117507
Singh M, Siddique R (2016) Effect of coal bottom ash as partial replacement of sand on workability and strength properties of concrete. J Clean Prod 112:620–630
Kim H-K (2015) Utilization of sieved and ground coal bottom ash powders as a coarse binder in high-strength mortar to improve workability. Constr Build Mater 91:57–64
Tafesse M, Kim H-K (2016) Effects of crushed coal bottom ash on the properties of mortar with various water-to-binder ratios. Resour Recycl 25(6):29–40
Kim H, Lee H-K (2016) Autogenous shrinkage reduction with untreated coal bottom ash for high-strength concrete. ACI Mater J 113(3):45869
Pyo S, Kim H-K (2017) Fresh and hardened properties of ultra-high performance concrete incorporating coal bottom ash and slag powder. Constr Build Mater 131:459–466
Kim H, Lee H-K (2018) Hydration kinetics of high-strength concrete with untreated coal bottom ash for internal curing. Cem Concr Compos 91:67–75
Kim H-K (2015) Properties of normal-strength mortar containing coarsely-crushed bottom ash considering standard particle size distribution of fine aggregate. J Korea Concr Inst 27(5):531–539
Tuntisukrarom K, Cheerarot R (2020) Prediction of compressive strength behavior of ground bottom ash concrete by an artificial neural network. Adv Mater Sci Eng 2020:1–16
Siddique R, Aggarwal P, Aggarwal Y (2011) Prediction of compressive strength of self-compacting concrete containing bottom ash using artificial neural networks. Adv Eng Softw 42(10):780–786
Kim H-K, Lee H-K (2013) Effects of high volumes of fly ash, blast furnace slag, and bottom ash on flow characteristics, density, and compressive strength of high-strength mortar. J Mater Civ Eng 25(5):662–665
Lee T et al (2021) Improving marine concrete performance based on multiple criteria using early portland cement and chemical superplasticizer admixture. Materials 14(17):4903
Khunthongkeaw J, Tangtermsirikul S, Leelawat T (2006) A study on carbonation depth prediction for fly ash concrete. Constr Build Mater 20(9):744–753
Possan E et al (2021) Model to estimate concrete carbonation depth and service life prediction. Hygrothermal Behaviour and Building Pathologies. Springer, pp 67–97
Yun Y-H et al (2015) Fundamental characteristics of concrete according to fineness modulus and replacement ratio of crushed sand. J Korean Recycl Constr Resour Inst 3(3):244–251
Kim H et al (2014) Improved chloride resistance of high-strength concrete amended with coal bottom ash for internal curing. Constr Build Mater 71:334–343
Kurama H, Kaya M (2008) Usage of coal combustion bottom ash in concrete mixture. Constr Build Mater 22(9):1922–1928
Singh N et al (2022) Microstructural characteristics and carbonation resistance of coal bottom ash based concrete mixtures. Mag Concr Res 74(7):364–378
Yüksel İ, Siddique R, Özkan Ö (2011) Influence of high temperature on the properties of concretes made with industrial by-products as fine aggregate replacement. Constr Build Mater 25(2):967–972
Yang SH (2015) An experimental study on the characteristics of bottom ash mortar by grading classification. Gyeongsang National University, Jinju
Singh M, Siddique R (2015) Properties of concrete containing high volumes of coal bottom ash as fine aggregate. J Clean Prod 91:269–278
Singh M, Siddique R (2014) Strength properties and micro-structural properties of concrete containing coal bottom ash as partial replacement of fine aggregate. Constr Build Mater 50:246–256
Siddique R (2013) Compressive strength, water absorption, sorptivity, abrasion resistance and permeability of self-compacting concrete containing coal bottom ash. Constr Build Mater 47:1444–1450
Rafieizonooz M et al (2016) Investigation of coal bottom ash and fly ash in concrete as replacement for sand and cement. Constr Build Mater 116:15–24
Pyo S et al (2018) Effects of quartz-based mine tailings on characteristics and leaching behavior of ultra-high performance concrete. Constr Build Mater 166:110–117
Lee K-H, Yang K-H (2018) Proposal for compressive strength development model of lightweight aggregate concrete using expanded bottom ash and dredged soil granules. J Arch Inst Korea Struct Constr 34(7):19–26
Lee H, Kim H, Yang K (2021) Compressive strength development model for bottom ash aggregates concrete. J Korea Concr Inst 33(4):381–388
Kou S-C, Poon C-S (2009) Properties of concrete prepared with crushed fine stone, furnace bottom ash and fine recycled aggregate as fine aggregates. Constr Build Mater 23(8):2877–2886
Kim H-K, Lee H-K (2011) Use of power plant bottom ash as fine and coarse aggregates in high-strength concrete. Constr Build Mater 25(2):1115–1122
Jung S (2010) Standardization technology for the environmental-friendly utilization of pond ash technical report. 2010, R-2007–2–151, Korea Conformity Laboratories, Seoul.
Jang J et al (2016) Resistance of coal bottom ash mortar against the coupled deterioration of carbonation and chloride penetration. Mater Des 93:160–167
Choi S-J et al (2003) An experimental study on the engineering properties of concrete according to w/c and replacement ratio of bottom ash. J Korea Concrete Inst 15(6):840–847
Bai Y, Darcy F, Basheer P (2005) Strength and drying shrinkage properties of concrete containing furnace bottom ash as fine aggregate. Constr Build Mater 19(9):691–697
Jaturapitakkul C, Cheerarot R (2003) Development of bottom ash as pozzolanic material. J Mater Civ Eng 15(1):48–53
Teychenné DC et al (1975) Design of normal concrete mixes. HM Stationery Office, London
Acknowledgements
This work was supported by Korea Institute of Energy Technology Evaluation and Planning (KETEP) grant funded by the Korea government (MOTIE) (No. 20212010200080); the Korea Agency for Infrastructure Technology Advancement (KAIA) funded by the Ministry of Land, Infrastructure, and Transport [grant number 21RITD-C162546-01]; and Chosun University. The opinions expressed in this paper are those of the authors and do not necessarily reflect the views of the sponsors.
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Competing interest
The authors declare that they have no known competing financial interests or personal relationships that could have influenced the work reported herein.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Seo, J., Kim, J.E., Jeon, SM. et al. On guidelines for mix proportioning of concrete incorporating coal bottom ash as fine aggregate. Mater Struct 56, 120 (2023). https://doi.org/10.1617/s11527-023-02205-w
Received:
Accepted:
Published:
DOI: https://doi.org/10.1617/s11527-023-02205-w