Abstract
The present work is aimed at exploring new combinations of precursors in the synthesis of SiAlONs for improved performance. The effects of amorphous and crystalline Si3N4 together with CaO and Yb2O3 (nano-sized) metal oxides were considered to study the resulting microstructure and thermomechanical properties. They were synthesized using ultrasonic probe sonication and spark plasma sintering by adding nano-sized precursors, including SiO2, AlN, and Al2O3. The formation of SiAlONs was based on compositions according to general formula Mm/vSi12−(m+n)Alm+nOnN16−n for m = 1.1 and n = 0.6. The type of Si3N4 and selected metal oxides were found crucial for tailoring the properties of SiAlONs.
Graphical abstract
References
T. Waqar, S.S. Akhtar, A.F.M. Arif, A.S. Hakeem, Design and development of ceramic-based composites with tailored properties for cutting tool inserts. Ceram. Int. (2018). https://doi.org/10.1016/j.ceramint.2018.09.009
C.K. Jeong, Toward bioimplantable and biocompatible flexible energy harvesters using piezoelectric ceramic materials. MRS Commun. (2020). https://doi.org/10.1557/mrc.2020.48
F. Wang, B. Dong, N. Ke, M. Yang, R. Qian, J. Wang, J. Yu, L. Hao, L. Yin, X. Xu, S. Agathopoulos, Superhydrophobic β-Sialon-mullite ceramic membranes with high performance in water treatment. Ceram. Int. (2021). https://doi.org/10.1016/j.ceramint.2020.11.200
Z. Chen, Z. Li, J. Li, C. Liu, C. Lao, Y. Fu, C. Liu, Y. Li, P. Wang, Y. He, 3D printing of ceramics: a review. J. Eur. Ceram. Soc. (2019). https://doi.org/10.1016/j.jeurceramsoc.2018.11.013
T. Ayode Otitoju, P. Ugochukwu Okoye, G. Chen, Y. Li, M. Onyeka Okoye, S. Li, Advanced ceramic components: materials, fabrication, and applications. J. Ind. Eng. Chem. (2020). https://doi.org/10.1016/j.jiec.2020.02.002
A.A.M. El-Amir, A.A. El-Maddah, E.M.M. Ewais, S.M. El-Sheikh, I.M.I. Bayoumi, Y.M.Z. Ahmed, Sialon from synthesis to applications: an overview. J. Asian Ceram. Soc. (2021). https://doi.org/10.1080/21870764.2021.1987613
B.A. Ahmed, A.S. Hakeem, T. Laoui, R.M.A. Khan, M.M. Al Malki, A. Ul-Hamid, F.A. Khalid, N. Bakhsh, Effect of precursor size on the structure and mechanical properties of calcium-stabilized sialon/cubic boron nitride nanocomposites. J. Alloys Compd. (2017). https://doi.org/10.1016/j.jallcom.2017.09.032
C.A. Wood, H. Zhao, Y.B. Cheng, Microstructural development of calcium α-SiAlON ceramics with elongated grains. J. Am. Ceram. Soc. (1999). https://doi.org/10.1111/j.1551-2916.1999.tb20079.x
A.S. Hakeem, M. Khan, B.A. Ahmed, A. Al Ghanim, F. Patel, M.A. Ehsan, S. Ali, T. Laoui, S. Ali, Synthesis and characterization of alkaline earth and rare earth doped sialon Ceramics by spark plasma sintering. Int. J. Refract. Met. Hard Mater. (2021). https://doi.org/10.1016/j.ijrmhm.2021.105500
A. Sheriff Adeniyi, B. Anjum Ahmed, A. Saeed Hakeem, F. Patel, A. Idris Bakare, A. Ul-Hamid, A. Azam Khan, M. Ali Ehsan, T. Irfan Khan, The property characterization of α-sialon/ni composites synthesized by spark plasma sintering. Nanomaterials (2019). https://doi.org/10.3390/nano9121682
D.V. Dudina, B.B. Bokhonov, E.A. Olevsky, Fabrication of porous materials by spark plasma sintering: a review. Materials (Basel) (2019). https://doi.org/10.3390/ma12030541
Z.Y. Hu, Z.H. Zhang, X.W. Cheng, F.C. Wang, Y.F. Zhang, S.L. Li, A review of multi-physical fields induced phenomena and effects in spark plasma sintering: fundamentals and applications. Mater. Des. (2020). https://doi.org/10.1016/j.matdes.2020.108662
M. Suarez, A. Fernandez, J.L. Menendez, R. Torrecillas, H.U.J. Hennicke, R. Kirchner, T. Kessel, Challenges and opportunities for spark plasma sintering: a key technology for a new generation of materials. Sinter. Appl. (2013). https://doi.org/10.5772/53706
O. Guillon, J. Gonzalez-Julian, B. Dargatz, T. Kessel, G. Schierning, J. Räthel, M. Herrmann, Field-assisted sintering technology/spark plasma sintering: mechanisms, materials, and technology developments. Adv. Eng. Mater. (2014). https://doi.org/10.1002/adem.201300409
J.Q. Li, Q.Z. Chen, Y.L. Lan, C.H. Zhang, Y. Li, L.P. Hu, F.S. Liu, W.Q. Ao, H.P. Xie, High mechanical properties of β-SiAlON/TiC0.3N0.7 ceramic composite prepared by pressureless spark plasma sintering. J. Asian Ceram. Soc. (2021). https://doi.org/10.1080/21870764.2021.1874642
B.A. Ahmed, T. Laoui, A.S. Hakeem, Development of calcium stabilized nitrogen rich α-sialon ceramics along the Si3N4:1/2Ca3N2:3AlN line using spark plasma sintering. J. Adv. Ceram. (2020). https://doi.org/10.1007/s40145-020-0400-y
X. Xu, D. Wang, Z. Rao, J. Wu, X. Liu, C. Zhang, Preparation and thermal shock resistance of sialon/SiC composite ceramics used for solar absorber. J. Aust. Ceram. Soc. (2021). https://doi.org/10.1007/s41779-020-00537-2
F. Ye, Z. Hou, H. Zhang, L. Liu, Y. Zhou, Spark plasma sintering of cBN/β-SiAlON composites. Mater. Sci. Eng. A (2010). https://doi.org/10.1016/j.msea.2010.04.034
A.S. Hakeem, J. Grins, S. Esmaeilzadeh, La–Si–O–N glasses. Part I. Extension of the glass forming region. J. Eur. Ceram. Soc. (2007). https://doi.org/10.1016/j.jeurceramsoc.2007.04.002
P. Warrier, A. Teja, Effect of particle size on the thermal conductivity of nanofluids containing metallic nanoparticles. Nanoscale Res. Lett. (2011). https://doi.org/10.1186/1556-276X-6-247
T.U. Eindhoven, D. Version, Preparation, characterisation and properties of Ca-alphasialon and Ca-alpha/beta-sialon composite materials. Mater. Sci. (2000). https://doi.org/10.6100/IR536388
C. Xu, Effects of particle size and matrix grain size and volume fraction of particles on the toughening of ceramic composite by thermal residual stress. Ceram. Int. (2005). https://doi.org/10.1016/j.ceramint.2004.06.019
Acknowledgments
The authors would like to acknowledge the support from the SURE program, IRC-HES and King Fahd University of Petroleum and Minerals.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Syed, H.S., Hakeem, A.S., Qadeer, A. et al. CaO/Yb2O3-doped SiAlONs synthesized with crystalline and amorphous Si3N4 using spark plasma sintering. MRS Communications 12, 295–301 (2022). https://doi.org/10.1557/s43579-022-00172-x
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1557/s43579-022-00172-x