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Structural features of core–shell zeolite–zeolite composite and its performance for methanol conversion into gasoline and diesel

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Abstract

Zeolite–zeolite composite composed of alumina-rich hierarchically porous ZSM-5 cores and high-silicon MFI shells was prepared by a hydrothermal synthesis procedure, in which a commercial ZSM-5 zeolite with a SiO2/Al2O3 of 36 was treated by an alkaline solution and then used as a supporter for epitaxial growth of a polycrystalline Silicalite-1 zeolite shell (denoted as MMZsa). Acid sites associated with framework Al on exterior surfaces of ZSM-5 zeolite cores are therefore passivated in different degrees by the epitaxial MFI zeolite shell. The structural, crystalline, and textural properties of the as-synthesized samples were characterized by x-ray powder diffraction (XRD), energy-dispersive x-ray spectroscopy, X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), transmission electron microscopy (TEM), selected area electron diffraction (SAED), N2 adsorption-desorption, in situ IR spectra of pyridine and NH3-TPD. Aluminum species were observed to transfer from the alumina-rich cores to the high-silica shells. The adjustable thickness and SiO2/Al2O3 ratio of the shell offer the as-synthesized composite a potential and high-efficiency catalyst for methanol conversion into gasoline and diesel. As compared with the commercial ZSM-5 zeolite, the composite catalyst exhibits excellent catalytic performances with a longer catalytic life as well as a higher conversion and a slightly higher yield of diesel oil.

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ACKNOWLEDGMENT

This work is supported by the National Natural Science Foundation of China-SinoPEC (No. U1463209), the National Natural Science Foundation of China (Nos. 21371129; 21376157; 51272169).

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  1. Jiajun Zheng & Ruifeng Li

    Present address: Institute of Special Chemicals, Taiyuan University of Technology, 79# West Yingze Street, Taiyuan, 030024, China

Authors and Affiliations

  1. Research Centre of Energy Chemical & Catalytic Technology, Taiyuan University of Technology, Taiyuan, 030024, China

    Jiajun Zheng, Xiaobo Sun, Yanze Du, Yanyu Zhang, Hongyan Zhang, Meng Pan & Ruifeng Li

  2. Fushun Research Institute of Petroleum and Petrochemicals, SINOPEC, Fushun, 113001, China

    Yanze Du & Bo Qin

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Zheng, J., Sun, X., Du, Y. et al. Structural features of core–shell zeolite–zeolite composite and its performance for methanol conversion into gasoline and diesel. Journal of Materials Research 31, 2302–2316 (2016). https://doi.org/10.1557/jmr.2016.208

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