Skip to main content
Log in

Modeling of plasma spraying of two powders

  • Published:
Journal of Thermal Spray Technology Aims and scope Submit manuscript

Abstract

The behavior of metal and ceramic powders co-sprayed through a plasma jet was simulated using a commercial fluid dynamics model in which the particles are considered as discrete Langrangian entities. Computations were carried out for the plasma jet and the injected particles using (a) a steady-state three-dimensional (3-D) jet and (b) a simplified two-dimensional (2-D) model. An analytical method was used to estimate the appropriate injection velocities for the metal and ceramic particles, injected through opposing nozzles perpendicular to the plasma flow, so that their “mean” trajectories would impinge on the same area on the target surface. Comparison of the model projections with experimental measurements showed that this method of computation can be used to predict and control the behavior of particles of widely different properties.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. W. Smith, T.J. Jewett, S. Sampath, C C. Berndt, H. Herman, J. Fincke, and R.N. Wright: Thermal Spray: Practical Solutions for Engineering Problems, C. C. Berndt, ed., ASM International, Materials Park, OH, 1996, pp. 317–24.

    Google Scholar 

  2. M. Leylavergne, A. Vardelle, B. Dussoubs, and N. Goubot: J. Thermal Spray Technol., 1998, vol. 7 (4), pp. 527–36.

    Article  CAS  Google Scholar 

  3. J.D. Mattei and O. Simonin: Logiciel ESTET, Manuel Théorique de la Version 3.1, EDF Report HE 44/92.38B, 1992 (in French).

  4. B.E. Launder and B.I. Sharma: Lett. Heat Mass Transfer, 1974, vol. 1, pp. 131–38.

    Article  Google Scholar 

  5. M.I. Boulos, P. Fauchais, and E. Pfender: Thermal Plasmas, Fundamental and Applications, Plenum Press, New York, NY, 1995, vol. 1.

    Google Scholar 

  6. C.H. Chang and J.D. Ramshaw: Plasma Chem. Plasma Processing, 1993, vol. 13 (2), pp. 189–209.

    Article  CAS  Google Scholar 

  7. B. Dussoubs: Ph.D. Thesis, University of Limoges, Limoges, France, 1998, 23–1998.

    Google Scholar 

  8. J. Pozorski and J.P. Minier: Lagrangian Modeling of Turbulent Flows, EDF Report HE 44/94.106, 1994.

  9. M. Vardelle, A. Vardelle, P. Fauchais, and M.I. Boulos: AIChE J., 1983, vol. 29 (2), 1983, pp. 236–43.

    Article  CAS  Google Scholar 

  10. E. Pfender and Y.C. Lee: Plasma Chem. Plasma Processing, 1985, vol. 5 (3), pp. 211–37.

    Article  CAS  Google Scholar 

  11. Y.C. Lee, Y.P. Chyou, and E. Pfender: Plasma Chem. Plasma Processing, 1985, vol. 5 (4), pp. 391–409.

    Article  Google Scholar 

  12. G.T. Csanady: J. Atm. Sci., 1963, vol. 20, pp. 201–08.

    Article  Google Scholar 

  13. A. Papoulis: Probability, Random Variables and Stochastic Processes, McGraw-Hill, New York, NY, 1965.

    Google Scholar 

  14. S.B. Pope: Progr. Energy Combust. Sci., 1985, vol. 11, pp. 119–92.

    Article  Google Scholar 

  15. T. Yoshida: Ph.D. Thesis, University of Tokyo, Tokyo, 1976.

    Google Scholar 

  16. M. Vardelle, A. Vardelle, P. Fauchais, B. Dussoubs, T.J. Roemer, R.A. Neiser, and M.F. Smith: Thermal Spray: Meeting the Challenges of the 21st Century, C. Coddet, ed., ASM International, Materials Park, OH, 1998, pp. 887–94.

    Google Scholar 

  17. B. Dussoubs, A. Vardelle, M. Vardelle, P. Fauchais, and N.J. Themelis: Proc. 13th Int. Symp. on Plasma Chemistry, Beijing, Aug. 18–22, 1997, C. K. Wu, ed., Beijing University Press, Beijing, 1997, pp. 2056–61.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Rights and permissions

Reprints and permissions

About this article

Cite this article

Dussoubs, B., Vardelle, A., Mariaux, G. et al. Modeling of plasma spraying of two powders. J Therm Spray Tech 10, 105–110 (2001). https://doi.org/10.1361/105996301770349565

Download citation

  • Received:

  • Revised:

  • Issue Date:

  • DOI: https://doi.org/10.1361/105996301770349565

Keywords

Navigation