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A Practical Discussion on Estimating Shelf Life Through Tolerance Intervals

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Abstract

This paper is a companion article to the research originally presented in “Estimating Shelf Life through Tolerance Intervals” (Schwenke et al., 21:290, 2020) published in AAPS PharmSciTech where tolerance intervals are introduced as an alternative methodology for estimating pharmaceutical shelf life. An industry stability shelf life example data set was used to demonstrate the proposed methods. Although using industry data does give relevance to examples demonstrating shelf life estimation, measures of how well the proposed methods accurately and effectively estimate shelf life cannot be obtained because the true shelf life values are not known for example data sets. In this current paper, the results of a computer simulation are reported where the tolerance interval estimates of shelf life are compared to theoretically known true shelf life values. Various factors that affect a tolerance interval estimate of pharmaceutical shelf life are investigated. A critical decision factor is the choice of the proportion of the stability distribution allowed out of specification at expiry to define the pharmaceutical risk. The number of stability batches available for shelf life estimation and the storage time at which the estimate is made are also considered in this simulation study. The industry example data are again used as the basis for the simulation study to give relevance to this research.

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Abbreviations

BBD:

Box-behnken Design

BS:

Backscarttering

CFU:

Colony-Forming unit

CL_NP:

Cluser of nanoparticles

Coated_LGG:

Coated Lacticaseibacillus rhamnous GG

CPPs:

Critical process parameters

CQAs:

Critical quality attributes

CTRL:

Control

DLS:

Dynamic light diffusion

DoE:

Design of the experiment

EDL:

Electric double layer

LAB:

Lactic acid bacteria

LGG:

Lacticaseibacillus rhamnous GG

MCs:

Micricapsules

NPs:

Nanoparticles

PCs:

Photon correlation spectroscopy

PDI:

Polydispersity index

QTTP:

Quality target profile

SD:

Standard deviation

T:

Transmission

TEM:

Transmission electron microscopy

TSI:

Turbiscan Stability Index

TSS:

Total soluble solids

ZP:

Zeta potential

References

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Acknowledgements

This work is a direct result of the authors’ discussions as cofounders and original members of the Product Quality Research Institute (PQRI) Stability Shelf Life Working Group which was established in 2006 and disbanded in late 2019. The authors wish to thank all past colleagues of the Working Group over the years and hope that the discussions in stability studies and shelf life estimation will continue.

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Contributions

All authors contributed to the study conception and design. Material preparation, data collection, and analysis were performed by all authors. The first draft of the manuscript was written by James Schwenke, and all authors commented on previous versions of the manuscript. All authors read and approved the final manuscript.

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Correspondence to James Schwenke.

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The authors declare no competing interests.

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Schwenke, J., Forenzo, P., Stroup, W. et al. A Practical Discussion on Estimating Shelf Life Through Tolerance Intervals. AAPS PharmSciTech 22, 273 (2021). https://doi.org/10.1208/s12249-021-02119-2

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  • DOI: https://doi.org/10.1208/s12249-021-02119-2

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