Skip to main content
Log in

Principles of Designing Air-Driven Hammer with Decoupled Piston for Driving Rods in Soil

  • Science of Mining Machines
  • Published:
Journal of Mining Science Aims and scope

Abstract

Improvability of air-driven pulse-generating mechanisms for operation in mineral mining and construction is discussed. An impact system with two mobile masses incorporated in a common housing is proposed for vibro-percussive driving of structural iron into elastoplastic soil. Experimental prototype of the air hammer with decoupled piston based on the air distribution circuit with elastic valve in the back stroke chamber of the piston is described. The test data of operation cycle of the piston in case of different variants of settings are presented. The possibility to exert influence on the nature and frequency of impacts is demonstrated.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Poderni, R.Yu. Gornye mashiny i kompleksy dlya otkrytykh rabot (Machines and Systems for Open Pit Mining), Moscow: MGGU, 2001.

    Google Scholar 

  2. Sokolinsky, V.B., Machiny udarnogo razrusheniya: osnovy kompleksnogo proektirovaniya (Impact Fracture Machines: Elements of Integrated Design), Moscow: Mashinostroenie, 1982.

    Google Scholar 

  3. Zinevich, V.D., Yarmolenko, G.Z., and Kalita, E.G., Pnevmaticheskie dvigatlei gornykh mashin (Air Engines of Mining Machines), Moscow: Nedra, 1975.

    Google Scholar 

  4. Kershenbaum, N.Ya. and Minaev, V.I., Prokladak gorizontal'nykh i vertikal'nykh skvazhin udarnym sposobom (Horizontal and Vertical Hole-Making by Impact), Moscow: Nedra, 1984.

    Google Scholar 

  5. Kyun, G., Shoible, L., and Shlik, Kh., Zakrytaya prokladka neprokhodnykh truboprovodov (Underground No-Go Pipeline Laying), Moscow: Stroiizdat, 1983.

    Google Scholar 

  6. Kostylev, A.D., Grigorashchenko, V.A., Kozlov, V.A., Gileta, V.P., and Reifisov, Yu.B., Pnevmoproboiniki v stroitel'nom proizvodstve (Pneumatic Rock Drills in Construction), Novosibirsk: Nauka. 1987.

    Google Scholar 

  7. Alimov, O.D., Manzhosov, V.K., and Erem'yants, V.E., Udar. Rasprostraneni voln deformatsii v udarnykh sistemakh (Percussion. Propagation of Deformation Waves in Percussive Systems), Novosibirsk: Nauka, 1987.

    Google Scholar 

  8. Zhukov, L.A., Force-Penetration Relation in Rocks as an Input Parameter for Synthesis of Percussion-Action Machines, J. of Advanced Research in Natural Science, 2018, no. 4, pp. 42–48.

    Google Scholar 

  9. Zhukov, L.A., Research of the Piston Geometry Effect on the Form of the Impact Impulse in Percussion-Action Machines, Sovr. Problemy TeoriiMachin, 2015, no. 3, pp. 11–15.

    Google Scholar 

  10. Zhukov, L.A., Theoretical Framework for Synthesizing Shapes of Pistons in Percussive Technological Machines, Izv. TPU, 2009, no. 2, pp. 173–177.

    Google Scholar 

  11. Zhukov, L.A., Improvement of Impact Fracture Efficiency by Selection of Bits as Composition of Materials, Vestn. KuzGTU, 2014, no. 3, pp. 3–5.

    Google Scholar 

  12. Nagaoev, R.F., Yungmeister, D.A., Sud'enkov, Yu.V., Gorshkov, L.K., Pivnev, V.A., and Svinin, V.S., Scientific discovery no. A-415, Byull. Izobret., 2007. Diploma no. 332.

  13. Nagaev, R.F., Pivnev, V.A., Pashkin, L.N., and Yungmeister, D.A., Comparison of Impulses Transferred to Rocks during Fracturing for Single and Twin Pistons, Machines and Mechanisms of Percussion, Periodic and Vibration Action: The 2nd Int. Symp. Proc, Orel: OrelGTU, 2003, pp. 131–133.

    Google Scholar 

  14. Yungmeister, D.A., Sud'enkov, Yu.V., Pivnev, V.A., Pyagai, A.K., and Burak, A.Ya., Studies into Piston-Bit-Rock-Breaking Tool Percussion System to Expand Application Range of Flutter Effect, GIAB, 2011, no.8, pp. 288–294.

    Google Scholar 

  15. Yungmeister, D.A., Pivnev, V.A., and Sud'enkov, Yu.V., Experimental Studies of Pneumatic Hammer Drills (Percussion Systems) with Two-Mass Hammering Piston, Gidravlika Pnevmatika, 2004, no. 13–14, pp. 17–20.

    Google Scholar 

  16. Vovchenko, N.V., Zimin, B.A., Sud'enkov, Yu.V., and Yungmeister, D.A., Experimental Research and Numerical Modeling of Shock-Wave Processes in Central Concussion of Three Rods of Different Mass, Vestn. SPbGU, 2011, series 1, issue 3, pp. 93–100.

    Google Scholar 

  17. Lyaptsev, S.A. and Stepanova, N.R., Parameters of Multi-Mass Impact Mechanism for Rock Breaking, Fundament. Issled., 2014, no. 12-8, pp. 1649–1651.

    Google Scholar 

  18. Petreev, A.M. and Smolentsev, A.S., Blow Energy Transmission from a Striking Machine Element to a Pipe via Adaptor, J. Min. Set., 2011, vol. 47, no. 6, pp. 787–797.

    Google Scholar 

  19. Isakov, L.A. and Shmelev, V.V., Shock-Pulse Transmission on Driving Metal Tubes into the Ground, J. Min. Sci., 1998, vol. 34, no. 1, pp. 73–79.

    Google Scholar 

  20. Isakov, L.A. and Shmelev, V.V., Wave Processes When Driving Metal Pipes into the Ground Using Shock-Pulse Generators, J. Min. Sci., 1998, vol. 34, no. 2, pp. 139–147.

    Google Scholar 

  21. Serdechnyi, A.S., Controlling Amplitude and Duration of Impact Impulse, Synopses of Dr. Tech. Sci. Theses, Novosibirsk, 1997.

    Google Scholar 

  22. Krauin'sh, P.Y. and Deryusheva, V.N., Generation of Impact Impulse Depending on Intermediate Cavity Design in Pneumo-Hydraulic Percussion Assembly, Izv. TPU, 2009, no. 2, pp. 178–182.

    Google Scholar 

  23. Danilov, B.B. and Smolyanitsky, B.N., Methods to Gain Better Efficiency of Driving Steel Pipes into the Ground by the Pneumatic Hammers, J. Min. Sci., 2005, vol. 41, no. 6, pp. 566–572.

    Google Scholar 

  24. Lazutkin, S.L. and Lazutkina, N.A., Analysis of Static-and-Dynamic Process of Hole-Making, Mashinostroen. Bezop. Zhiznedeyat., 2013, no. 4, pp. 67–71.

    Google Scholar 

  25. Eshutkin, D.N., Smirnov, Yu.M., and Isaev, V.L., Vysokoproizvoditel'nye gidropnevmaticheskie udarnye mashiny dlya prokladki inzhenernykh kommunikatsii (High-Capacity Hydro-Pneumatic Percussion Machines for Utility Lines Laying), Moscow: Stroiizdat, 1990.

    Google Scholar 

  26. Chervov, V.V., Tishchenko, I.V., and Smolyanistky, B.N., Effect of Blow Frequency and Additional Static Force on the Vibro-Percussion Pipe Penetration Rate in Soil, J. Min. Sci., 2011, vol. 47, no. 1, pp. 85–92.

    Google Scholar 

  27. Vostirkov, V.I., Oparin, V.N., and Chervov, V.V., On Some Features of Solid-Body Motion under Combined Vibrowave and Static Actions, J. Min. Sci.,, 2000, vol. 36, no. 6, pp. 523–528.

    Google Scholar 

  28. Verstov, V.V. and Gaido, A.N., Comparative Efficiency of Steel Bar Driving in Compact Soil, Mekhanizats. Stroit, 2013, no. 2, pp. 44–49.

    Google Scholar 

  29. Smolyanitsky, B.N., Tishchenko, I.V., and Chervov, V.V., Improvement Prospects for Air Hammers in Building and Construction Works, J. Min. Sci., 2009, vol. 45, no. 4, pp. 363–371.

    Google Scholar 

  30. Tishchenko, I.V., Air Hammer with Increased Blow Frequency, Vestn. KuzGTU, 2014, no. 3, pp. 12–16.

    Google Scholar 

  31. Tishchenko, I.V., Chervov, V.V., and Gorelov, A.I., Effect of Additional Vibration Exciter and Coupled Vibro-Percussion Units on Penetration Rate of Pipe in Soil, J. Min. Sci., 2013, vol. 49, no. 3, pp. 450–458.

    Google Scholar 

  32. Chervov, V.V., Tishchenko, I.V., and Gorelov, A.I., RF patent no. 2535316, Byull. Izobret., 2014, no. 34.

  33. Chervov, V.V., Smolyanitsky, B.N., Trubitsyn, V.V., Chervov, A.V., and Tischenko, I.V., RF patent no. 2462575, Byull. Izobret., 2012, no. 27.

  34. Chervov, V.V., Tishchenko, I.V., and Chervov, A.V., Influence of the Air Distribution Elements in the Pneumatic Hammer with an Elastic Valve on the Energy Carrier Rate, J. Min. Sci., 2009, vol. 45, no. 1, pp. 32–37.

    Google Scholar 

  35. Makarov, R.A., Renskii, A.B., Borkunski, G.Kh., Tensometriya v mashinostroeni (Strain Metering in Machine Building), Moscow: Mashinostroenie, 1975.

    Google Scholar 

  36. Nubert, G., Izmeritel'nye probrazovateli neelektricheskikh velichin (Measuring Transducers of Nonelectric Values), Moscow: Energiya, 1970.

    Google Scholar 

Download references

Acknowledgments

The authors wish to express their thanks to Leading Engineer A.V. Chervov or his huge contribution to development of the workable R&D model mechanism, as well as to V.V. Trubitsyn, V. V. Moskalenko and S.N. Trifonov for the active participation in test preparation and experimentation.

Funding

This study was implemented within the Scientific Research Foundation Project: Engineering of Energy-Efficient Percussive and Vibrating Devices Mineral Mining and Processing and Underground Space Development, State Registration No. AAAA-A17-117122090003-2.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to V. V. Chervov.

Additional information

Original Russian Text © I.V. Tishchenko, V.V. Chervov, published in Fiziko-Tekhnicheskie Problemy Razrabotki Poleznykh Iskopaemykh, 2018, No. 6, pp. 75–86.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Tishchenko, I.V., Chervov, V.V. Principles of Designing Air-Driven Hammer with Decoupled Piston for Driving Rods in Soil. J Min Sci 54, 949–958 (2018). https://doi.org/10.1134/S1062739118065096

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1134/S1062739118065096

Keywords

Navigation