Abstract
We propose an effective method of replacing the zonal focusing with an antenna array. This method is traditionally used in automated ultrasonic testing of welded joints with narrow preparation to detect defects at the fusion boundary. It is based on applying the multischeme digital antenna focusing (DFA) technology and allows obtaining and analyzing high-quality images of reflectors. The proposed method is less sensitive to the accuracy of positioning the antenna array relative to the weld axis and to changes in the thickness of the test object, compared to the zonal focusing performed using the technology of phased antenna arrays (PAAs). It makes it possible to evaluate the height of defects not by the amplitude but by the size of reflectors’ flare.
Similar content being viewed by others
Notes
The use of color to explain figures is available only in the electronic English-language version of this article or in the printed Russian-language edition of the journal “Defektoskopiya.”
REFERENCES
Mirmajid, G., Codes for automatic ultrasonic testing (AUT) of pipeline girth welds, 11th Eur. Conf. Nondestr. Test. (Prague, 2014).
Ginzel, E. and Stewart, D., CIVA modeling for pipeline zonal discrimination, E-J. NDT.net, 2011, no. 4. http://www.ndt.net/?id=10619. Accessed January 9, 2021.
Advances in Phased Array Ultrasonic Technology Applications, Waltham: Olympus NDT, 2007. https:// www.olympus-ims.com/en/books/pa/pa-advances/. Accessed January 9, 2021.
Voronkov, V.A., Voronkov, I.V., Kozlov, V.N., Samokrutov, A.A., and Shevaldykin, V.G., On the applicability of antenna array technology in ultrasonic testing of hazardous production facilities, V Mire NK, 2011, no. 1, pp. 64–70.
Bazulin, E.G., Vopilkin, A.Kh., and Tikhonov, D.S., Improving the reliability of ultrasonic testing. Part 1. Determination of the type of a discontinuity in ultrasound testing with antenna arrays, Kontrol’ Diagn., 2015, no. 8, pp. 7–21.
Bazulin, E.G., Comparison of systems for ultrasonic nondestructive testing using antenna arrays or phased antenna arrays, Russ. J. Nondestr. Test., 2013, vol. 49, no. 7, pp. 404–423.
DNV-OS-F101:2013, Offshore Standard for Submarine Pipeline Systems, Appendix E, 2013.
Automated Ultrasonic Testing of Pipeline Girth Welds. https://eclipsescientific.com/Textbooks/AUT% 20for%20Pipeline%20Girth%20Welds%202nd%20Edition%20-%20Sample.pdf. Accessed May 16, 2021.
Putsherry, D. and Durgamadhaba, M., Project specific AUT automatic ultrasonic testing validation to determine height sizing accuracy for pipeline girth weld ECA acceptance criteria, Abu Dhabi Int. Pet. Exhib. & Conf. (Abu Dhabi, 2018). https://doi.org/10.2118/193170-MS
Samokrutov, A.A. and Shevaldykin, V.G., Possibilities of assessing the nature of metal discontinuity using an ultrasonic tomograph with digital focusing of the antenna array, Kontrol’ Diagn., 2011, no. 10, pp. 63–70.
Chatillon, S., Fidahoussen, A., Yakovleva, E., and Calmon, P., Time of flight inverse matching re-construction of ultrasonic array data exploiting forwards models, 6th Int. Workshop NDT Signal Process. (London, 2009).
Budyn, N., Bevan, R., Zhang, J., Croxford, A.J., and Wilcox, P.D., A model for multiview ultra-sonic array inspection of small two-dimensional defects, IEEE Trans. Ultrason. Ferroelectr. Freq. Cont., 2019, vol. 66, no. 6. https://doi.org/10.1109/TUFFC.2019.2909988
Bazulin, E.G., Restoring the image of reflectors using the C-SAFT method during multiple reflection of echo signals from the boundaries of a cylindrical inspection object, Russ. J. Nondestr. Test., 2013, vol. 49, no. 2, pp. 77–92.
Van der Ent Jan, Fandika Ardian, Brisac Gaspard, Pinier Ludovic, and Pomie Laurent, Validation and Qualification of IWEX 3D Ultrasonic Imaging for Girth Weld Inspection, Rio Pipeline Conf. & Exhib. (Rio de Janeiro, 2017).
Nahamoo, D., Pan, B.X., and Kak, A.S., Synthetic aperture diffraction tomography and its interpolation free implementation, IEEE Trans. Sonics Ultrason., 1984, vol. SU-31., pp. 218–229.
Hunter, A.J., Drinkwater, B.W., and Wilcox, P.D., The wavenumber algorithm for full-matrix imaging using an ultrasonic array, IEEE Trans. Ultrason. Eng., 2008, vol. 55, no. 11, pp. 2450–2462. https://doi.org/10.1109/tuffc.952
Kovalev, A.V., Kozlov, V.N., Samokrutov, A.A., Shevaldykin, V.G., and Yakovlev, N.N., Pulse echo method for testing concrete. Interference and spatial selection, Defektoskopiya, 1990, no. 2, pp. 29–41.
Holmes, C., Drinkwater, B.W., and Wilcox, P.D., Post-processing of the full matrix of ultrasonic transmit–receive array data for non-destructive evaluation, NDT & E Int., 2005, vol. 38, no. 8, pp. 701–711.
Born, M. and Wolf, E., Principles of Optics, Oxford: Pergamon Press, 1959.
Bazulin, E.G., Allowing for inhomogeneous anisotropy of a welded joint when reconstructing reflector images from echo signals received by an ultrasonic antenna array, Russ. J. Nondestr. Test., 2017, vol. 53, no. 1, pp. 9–22.
Official site of ECHO+ company. http://www.echoplus.ru. Accessed January 9, 2021.
Perona, P. and Malik, J., Scale space and edge detection using anisotropic diffusion, IEEE Trans. Pattern Anal. Machine Intell., 1990, vol. 12, no. 6, pp. 629–639.
Bazulin, E.G., Application of Adaptive Anisotropic Diffusion Filter To Improve the Reflector Image Quality when Performing Ultrasonic Nondestructive Testing, Russ. J. Nondestr. Test., 2021, no. 5, pp. 343–351.
Bazulin, E.G., The calibration of an ultrasonic antenna array installed on a wedge, Russ. J. Nondestr. Test., 2014, vol. 50, no. 4, pp. 227–238.
NVIDIA CUDA™ technology. https://www.nvidia.com/ru-ru/technologies/cuda-x/. Accessed November 21, 2020.
Ugryumov, E.P., Chapter 7. Programmable logic matrices, programmable matrix logic, basic matrix crystals, Tsifrovaya Skhemotekhnika. Uchebnoe posobie dlya Vuzov (Digital Circuitry. A Manual for Universities), St. Petersburg: BHV Publishing, 2004, 2nd ed.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Bazulin, A.E., Bazulin, E.G., Vopilkin, A.K. et al. Reconstructing the Image of Reflectors at Base-Metal–Weld Interface Using Ultrasonic Antenna Arrays. Russ J Nondestruct Test 57, 739–752 (2021). https://doi.org/10.1134/S1061830921090023
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1134/S1061830921090023