Skip to main content
Log in

Diffusion Coatings Nickel–Cobalt for Protecting the Current Collectors of Crofer 22 APU Steel Used in Solid Oxide Electrolyzer Cells

  • Published:
Russian Journal of Electrochemistry Aims and scope Submit manuscript

Abstract

The evolution of the microstructure and the composition of Ni–Co coatings used for protecting the current collectors of stainless steel Crofer 22 APU from oxidation is studied in the operation mode of the anode chamber of a solid-oxide electrolyzer cell (SOEC). It is shown that the interdiffusion of steel and coating components and the redox reactions that proceed under the coating in the SOEC operation mode block the chromium diffusion to the current collector surface. The exploitation of the anodic chamber in the air atmosphere changes the Ni–Cr metal composition of the protective coating to a mixture of highly conductive oxides (Fe,Ni,Co)3O4 and (Ni,Co)O, thus changing the form of the time dependence of the surface resistivity of the junction current collector/anode. At the same time, the 7000 h tests revealed sufficiently low values, viz., ~17 mΩ cm2, which means that these coatings can be used for the anti-oxidation protection of the stainless-steel current collectors in SOECs.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1.
Fig. 2.
Fig. 3.
Fig. 4.
Fig. 5.
Fig. 6.

REFERENCES

  1. Grigor’ev, S.A., Porembskii, V.I., Fateev, V.N., Samsonov, R.O., and Kozlov, S.I., Hydrogen synthesis by water electrolysis: State-of-the-art, problems, and prospects, Transport na Al’ternativnom Toplive, 2008, no. 3, p. 62.

  2. Ni, M., Leung, M.K.H., and Leung, D.Y.C., Technological development of hydrogen production by solid oxide electrolyzer cell (SOEC), Int. J. Hydrogen Energy, 2008, vol. 33(9), no. 9, p. 2337.

  3. Zhu, W.Z. and Deevi, S.C., A review on the status of anode materials for solid oxide fuel cells, Mater. Sci. Eng. A., 2003, A362, p. 228.

    Article  CAS  Google Scholar 

  4. Fergus, J.W., Metallic interconnects for solid oxide fuel cells, Mater. Sci. Eng. A, 2005, vol. 397 (1–2), p. 271.

    Article  Google Scholar 

  5. Yang, Z., Xia, G., Maupin, G.D., and Stevenson, J.W., Low thermal conductivity thermal barrier coating deposited by the solution plasma spray process, Surf. Coat. Technol., 2006, vol. 201, p. 4476.

    Article  CAS  Google Scholar 

  6. Ledukhovskaya, N.V., Strukov, G.V., and Bredikhin, S.I., RF Patent 2465694, Byull. Isobret., 2012, no. 30.

  7. N. V. Demeneva, D.V. Matveev, V.V. Kharton, and S.I. Bredikhin, Regularities of high-temperature oxidation of current collectors of solid oxide fuel cells due to diffusion processes in subsurface regions, Russ. J. Electrochem., 2016, vol. 52, p. 678.

    Article  CAS  Google Scholar 

  8. Demeneva, N.V., Kononenko, O.V., Matveev, D.V., Kharton, V.V., and Bredikhin, S.I., Composition-gradient protective coatings for solid oxide fuel cell interconnectors, Mater. Letters, 2019, vol. 240, p. 201.

    Article  CAS  Google Scholar 

  9. Sachitanand, R., Sattari, M., Svensson, J., and Froitzheim, J., Evaluation of the oxidation and Cr evaporation properties of selected FeCr alloys used as SOFC interconnects, Int. J. Hydrogen Energy, 2013, vol. 38(35), p. 15328.

    Article  CAS  Google Scholar 

  10. Ryabukhin, A.G., Effective ionic radii, Izv. Chelyabinskogo Nauchnogo Tsentra, 2000, no. 4, p. 33.

  11. Atkins, P.W., Physical Chemistry, vol. 1, New York: Freeman, 2002.

    Google Scholar 

  12. Jalilvand, G. and Faghihi-Sani, A., Fe doped Ni–Co spinel protective coating on ferritic stainless steel for SOFC interconnect application, Int. J. Hydrogen Energy, 2013, vol. 38, no. 27, p. 12007.

    Article  CAS  Google Scholar 

  13. Rao, Y., Wang, Z., Chen, L., Wu, R., Peng, R., and Lu, Y., Structural, electrical, and electrochemical properties of cobalt-doped NiFe2O4 as a potential cathode material for solid oxide fuel cells, Int. J. Hydrogen Energy, 2013, vol. 38, no. 33, p. 14329.

    Article  CAS  Google Scholar 

Download references

Funding

This work was supported by ongoing institutional funding. No additional grants to carry out or direct this particular research were obtained.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to N. V. Demeneva.

Ethics declarations

The authors of this work declare that they have no conflict of interest.

Additional information

Translated by T. Safonova

Publisher’s Note.

Pleiades Publishing remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Based on the paper presented at the IX All-Russia Conference with international participation “Fuel Cells and Power Plants Based on Them,” Chernogolovka, Moscow region, Russia, 2022.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Pikalov, O.V., Demeneva, N.V., Zverkova, I.I. et al. Diffusion Coatings Nickel–Cobalt for Protecting the Current Collectors of Crofer 22 APU Steel Used in Solid Oxide Electrolyzer Cells. Russ J Electrochem 60, 169–175 (2024). https://doi.org/10.1134/S1023193524030108

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1134/S1023193524030108

Keywords:

Navigation