Abstract
An approach to simulating and controlling a pulverized coal furnace with taking into account the fuel combustion and complex heat transfer processes is considered. A distinguishing feature of the methodical approach presented in the article is that individual calculated zones are separated in the furnace chamber according to their functional features and physicochemical homogeneiity, and also that it is possible to take into account the reaction characteristics of individual thermochemical conversion processes and, hence, the quality of fuel combusted. The procedure of dividing the furnace chamber into zones is based on using the theoretical model of a flow-type reactor with ideal mixing without heat removal through the wall with taking into account kinetic resistance to combustion. The model assumes zero gradients of both fuel and oxidizer concentrations, due to which there is no diffusion resistance to combustion. The mathematical description of the modeled equipment local areas, which are dynamically divided in the vertical and horizontal directions into sequential chains of volume and surface zones, is given in the class of ordinary differential equations with retaining all essential features of the process, such as multiplicity of stationary states and critical levels of furnace volume calorific intensity corresponding to flame failures. The mathematical model and comparative computation results for a few furnaces in combusting different kinds of coal are given. Based on the proposed analysis procedure, a dynamic computer simulator for perfecting the working processes running in steam boiler furnace devices (a training simulator) has been developed. By using this simulator, the thermal power plant (TPP) personnel can be trained to perform operative control of furnace process in the boiler unit with the possibility of changing the state of auxiliary equipment and operating parameters of the unit as a whole and of its individual functional groups.
Similar content being viewed by others
REFERENCES
A. S. Rubashkin and V. A. Rubashkin, “Simulation of processes in a steam boiler furnace,” Therm. Eng. 50, 800–803 (2003).
F. Alobaid, N. Martens, R. Starkloff, T. Lanz, C. Heinze, and B. Epple, “Progress in dynamic simulation of thermal power plants,” Prog. Energy Combust. Sci. 59, 79–162 (2016).
E. A. Boiko and D. P. Rovenskii, “The simulation dynamic model of flare fuel combustion in a pulverized coal furnace,” Izv. Vyssh. Uchebn. Zaved., Probl. Energ., No. 1–2, 3–14 (2009).
J. Warnatz, U. Maas, and R. W. Dibble, Combustion: Physical and Chemical Fundamentals, Modeling and Simulation, Experiments, Pollutant Formation, 4th ed. (Springer, New York, 2006).
E. A. Boiko, “Research on kinetics of the thermal processing of brown coals of various oxidative ageing degree using the non-isothermal methods,” Thermochim. Acta 348, 97–104 (2000). https://doi.org/10.1016/S0040-6031(99)00454-2
Y. Qin, Dynamic Modeling of Combustion Process, PhD Thesis (School of Engineering, Cardiff Univ., Cardiff, 2007).
K. K. Kuo, Principles of Combustion (Wiley, Hoboken, N.J., 2005).
S. A. Kalogirou, “Artificial intelligence for the modeling and control of combustion processes: A review,” Prog. Energy Combust. Sci. 29, 515–566 (2003). https://doi.org/10.1016/S0360-1285(03)00058-3
A. A. Abryutin, E. S. Karasina, B. N. Livshits, A. Shnirman, and B. Chudnovskii, “Development of a method and a code for the 3D zonal calculation of heat transfer in the furnaces of coal-fired boilers,” Therm. Eng. 45, 461–466 (1998).
V. R. Kotler, “Improved methodology for calculating fuel burnup in pulverized coal boilers,” Teploenergetika, No. 3, 72–76 (1992).
Design of Furnaces with Solid Slag Removal (Guidelines and Additions to the Normative Method of Thermal Calculation of Boiler Units), Ed. by V. V. Mitor and Yu. L. Marshak (Tsentr. Kotlo-Turbinnyi Inst., Leningrad, 1981) [in Russian].
Yu. N. Chekhovoi, G. P. Poveshchenko, and B. N. Barbyshev, “Taking into account the effect of the heat load of a furnace in a simplified mathematical model of combustion,” Energ. Elektrif., No. 3, 23–25 (1989).
V. V. Mitor, S. G. Shagalova, D. I. Parshikov, and V. V. Vasil’ev, “Computational study of the operating modes of the combustion chamber of a steam boiler for a 800 MW power unit,” Teploenergetika, No. 2, 39–43 (1981).
A. A. Shatil and E. Ya. Skripkova, “To the calculation of furnaces for pulverized coal boilers,” Teploenergetika, No. 9, 17–20 (1993).
E. A. Boiko and E. M. Zhadovets, “Simulation dynamic model of slagging of semi-radiation heating surfaces of steam boilers,” in Mineral Part of Fuel, Slagging, Fouling and Cleaning of Boilers: Proc. 4th All-Russian Sci.-Pract. Conf., Chelyabinsk, 2007 (UralVTI, Chelyabinsk, 2007), Vol. 2, pp. 3–14.
E. A. Boiko, Reactivity of Power-Generating Coals (IPTs SFU, Krasnoyarsk, 2011) [in Russian].
D. Kahaner, C. Moler, and S. Nash, Numerical Methods and Software (Prentice-Hall, Englewood Cliffs, N.J., 1989; Mir, Moscow, 2001).
E. A. Boiko, V. N. Vol’nev, P. V. Shishmarev, K. V. Bazhenov, and Yu. A. Velichko, “A software-and-methodical complex for working out operational tasks for controlling a BKZ-420-140 PT-2 boiler unit,” RF Software Registration Certificate No. 2006612782 (2006).
E. A. Boiko, V. N. Vol’nev, Yu. A. Velichko, and K. V. Bazhenov, “A software-and-methodical complex for working out operational tasks of control of a BKZ-500-140 boiler unit with an automated process control system ‘Teleperm (Siemens)’,” RF Software Registration Certificate No. 2005611627 (2006).
E. A. Boiko and D. G. Didichin, “Software-and-methodical support for working out operational tasks of control of the power boiler BKZ-320-140,” RF Software Registration Certificate No. 2003610937 (2003).
E. A. Boiko and D. G. Didichin, “Software-and-methodical support for working out operational tasks of control of the power boiler PK-10Sh,” RF Software Registration Certificate No. 2003610936 (2003).
E. A. Boiko, D. G. Didichin, V. N. Vol’nev, M. V. Turok, and S. V. Pachkovskii, “A software complex for simulation modeling of the burnout of a pulverized coal flare, solving training problems of control and technical diagnostics of furnace processes (SystemFurnaceMonitor),” RF Software Registration Certificate No. 2004611403 (2004).
E. A. Boiko, S. V. Pachkovskii, P. V. Shishmarev, D. P. Rovenskii, and S. R. Yanov, “Software-and-computational complex for calculating burnout and heat transfer in pulverized coal furnaces of steam boilers,” RF Software Registration Certificate No. 2008613017 (2004).
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Boyko, E.A., Pachkovsky, S.V., Volnev, V.N. et al. A Dynamic Training Simulator for Perfecting the Processes in Steam Boiler Furnace Devices. Therm. Eng. 69, 302–312 (2022). https://doi.org/10.1134/S0040601522040012
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1134/S0040601522040012