Skip to main content
Log in

Microstructures, Aging Behavior and Thermal Expansion of 7075 Al–Silica Particle Waste Composite Foams Produced with Recycled Aluminum Cans

  • STRENGTH AND PLASTICITY
  • Published:
Physics of Metals and Metallography Aims and scope Submit manuscript

Abstract

7075 Al–SiO2 composite foams were prepared by direct melt foaming method. The microstructures of the composite foams showed uniformly distributed particles in the composite foams. Aging studies showed that the hardness values of as-quenched composite foams were higher than that of 7075 Al foam and all the foam samples revealed two clear aging peaks. The aging behavior of the 7075 Al foam was different in kinetic and magnitude from of the 7075 Al–SiO2 composites, where the levels of peak hardness attained in the two peaks of 7075 Al foam were higher than those of the composite foams. Also, the aging times to attain the two peaks of the 7075 Al foam were shorter than those of the composite foams. DTA analyses indicated that the precipitation sequences of the composite foams were similar to that of the 7075 Al foam. However, the precipitation peaks of the composite foams were shifted to higher temperatures and the sizes of the hardening precipitate formation peaks in the composite foams were decreased, indicating that the formation of hardening precipitate zones was suppressed by the incorporation of the SiO2 particles or increasing the content of the foaming agent. The CTE of the 7075 Al foam was higher than that of the 7075 Al–15 vol % SiO2 composite foam.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1.
Fig. 2.
Fig. 3.
Fig. 4.
Fig. 5.
Fig. 6.

Similar content being viewed by others

REFERENCES

  1. Y. An, S. Yang, E. Zhao, Z. Wang, and H. Wu, “Fabrication of aluminum foam reinforced by graphene nanoflakes,” Mater. Lett. 212, 4–7 (2018).

    Article  CAS  Google Scholar 

  2. I. Duarte, E. Ventura, S. Olhero, and J.M.F. Ferreira, “A new class of closed-cell aluminum foams reinforced with carbon nanotubes,” Cienc. Tecnol. Mater. 28, 5–8 (2016).

    Google Scholar 

  3. X. Liu, J. Zhang, Q. Fang, H. Wu, and Y. Zhang, “Response of closed-cell aluminum foams under static and impact loading: Experimental and mesoscopic numerical analysis,” Int. J. Impact Eng. 110, 382–394 (2016).

    Article  Google Scholar 

  4. N. V. Ravi Kumar and A. A. Gokhale, “Role of temperature and SiCp parameters in stability and quality of Al-Si-Mg/SiC foams,” JOM 70, 823–828 (2018).

    Article  CAS  Google Scholar 

  5. D. Lehmhus, J. Banhart, and M. Angel Rodriguez-Perez, “Adaptation of Aluminum Foam Properties by Means of Precipitation Hardening,” Mater. Sci. Technol. 18, 474–479 (2002).

    Article  CAS  Google Scholar 

  6. K. C. Chan and S. H. Chan, “Effect of cell morphology and heat treatment on compressive properties of aluminum foams,” Mater. Manuf. Processes 19, 407–422 (2004).

    Article  CAS  Google Scholar 

  7. Y. Feng, N. Tao, Z. Zhu, S. Hu, and Y. Pan, “Effect of aging treatment on the quasi-static and dynamic compressive properties of aluminum alloy foams,” Mater. Lett. 57, 4058–4063 (2003).

    Article  CAS  Google Scholar 

  8. V. Rajput, D. P. Mondal, S. Das, N. Ramakrishnan, and A. K. Jha, “Effect of SiCp addition on age-hardening of aluminum composite and closed cell aluminum composite foam,” J. Mater. Sci. 42, 7408–7414 (2007).

    Article  CAS  Google Scholar 

  9. M. Gu, Y. Jin, Z. Mei, Z. Wu, and R. Wu, “Effects of reinforcement oxidation on the mechanical properties of SiC particulate reinforced aluminum composites,” Mater. Sci. Eng., A 252, 188–198 (1998).

    Article  Google Scholar 

  10. Z. Shi, S. Ochiai, M. Gu, M. Hojo and J. Lee, “The formation and thermostability of MgO and MgAl2O4 nanoparticles in oxidized SiC particle-reinforced Al–Mg composites,” Appl. Phys. A 74, 97–104 (2002).

    Article  CAS  Google Scholar 

  11. Z. Luo, Y. Song and S. Zhang, “A TEM study of the microstructure of SiCp/Al composite prepared by pressureless infiltration method,” Scr. Mater. 45, 1183–1189 (2001).

    Article  CAS  Google Scholar 

  12. V. Sreekumar, R. Pillai, B. Pai and M. Chakraborty, “Evolution of MgAl2O4 crystals in Al–MgSiO2 composites”, Appl. Phys. A 90, 745–752(2008).

    Article  CAS  Google Scholar 

  13. R. M. Aikin Jr. and L. Christodoulou, “The role of equiaxed particles on the yield stress of composites”, Scr. Metall. Mater. 2, 9–14 (1991).

    Article  Google Scholar 

  14. M. Taya, K. E. Lulay, and D. J. Lloyd, “Strengthening of a particulate metal matrix composite by quenching,” Acta Metall. Mater. 39, 73–87 (1991).

    Article  CAS  Google Scholar 

  15. W. S. Miller and F. J. Humphreys, “Strengthening mechanisms in particulate metal matrix composites,” Scr. Metall. Mater. 25, 33–38 (1991).

    Article  CAS  Google Scholar 

  16. M. Haesche, D. Lehmhus, J. Weise, M. Wichmann, I. Cristina, and M. Mocellin,” Carbonates as foaming agent in chip-based aluminum foam precursor,” J. Mater. Sci. Tecnol. 26, 845–850 (2010).

    Article  CAS  Google Scholar 

  17. E. Donoso, “Calorimetric study of the dissolution of Guinier–Preston zones and η′ phase in Al–4.5 at % Zn–1.75 at % Mg”, Mater. Sci. Eng. 7, 39–46(1985)

    Article  Google Scholar 

  18. G. Sha and A, Cerezo, “Early-stage precipitation in Al–Zn–Mg–Cu alloy (7050),” Acta Mater. 52, 4503–4516 (2004).

    Article  CAS  Google Scholar 

  19. P. Bardhan and E. A. Starke, “Preprecipitation in Al/Zn/Mg alloys studied by hardness and small-angle X-ray scattering measurements,” J. Mater. Sci. 3, 577–583 (1968).

    Article  CAS  Google Scholar 

  20. R. Karunanithi, K. S. Ghosh, and S. Bera “Synthesis and characterization of TiO2 dispersed Al 7075 micro- and nanocomposite,” Adv. Mater. Res. 984985, 313–318 (2014).

    Article  Google Scholar 

  21. A. V. Pozdniakov, A. Lotfy, A. Qadir, E. Shalaby, M. G. Khomutov, A. Yu. Churyumov, and V. S. Zolotorevskiy, “Development of Al–5Cu/B4C composites with low coefficient of thermal expansion for automotive application,” Mater. Sci. Eng., A 688, 1–8 (2017).

    Article  CAS  Google Scholar 

  22. Z. Trojanová, Z. Drozd, P. Minárik, P. Lukác, and A. Kasakewitsch, “Influence of texture on the thermal expansion coefficient of Mg/BN nanocomposite,” Thermochim. Acta 644, 69–75 (2016).

    Article  Google Scholar 

  23. Z. Lei, K. Zhao, Y. Wang, and L. An, “Thermal expansion of Al matrix composites reinforced with hybrid micro-/nano-sized Al2O3 particles,” J. Mater. Sci. Technol. 3, 61–64 (2014).

    Article  Google Scholar 

Download references

Funding

This project was supported financially by the Science and Technology Development Fund (STDF), Egypt, Grant no. 25243.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to A. Daoud.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Daoud, A., Abou El-Khair, M.T., Fairouz, F. et al. Microstructures, Aging Behavior and Thermal Expansion of 7075 Al–Silica Particle Waste Composite Foams Produced with Recycled Aluminum Cans. Phys. Metals Metallogr. 121, 1358–1363 (2020). https://doi.org/10.1134/S0031918X20130049

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1134/S0031918X20130049

Keywords:

Navigation