Abstract
In this paper, we study the periodic-review stochastic Joint-replenishment Problem (JRP), with backorders-lost sales mixtures, controllable lead times, and investment to reduce the major ordering cost. The purpose is to determine a strict cyclic replenishment policy, the length of lead times, and the major ordering cost that minimize the total system cost. We first present an effective heuristic algorithm to approach the problem. However, results illustrate how computationally expensive the algorithm would be for a practical application. Hence, we then propose an efficient and more practically applicable solution procedure. In particular, approximating part of the cost function with its second-order Taylor series expansion, we obtain an expression that resembles the deterministic cost structure. Therefore, the problem can be approached exploiting a standard algorithm suitable for the deterministic JRP. Numerical tests compare the performances of the algorithms developed and show that the approximated approach is actually promising for a practical application.
Similar content being viewed by others
References
Amaya CA, Carvajal J and Castaño F (2013). A heuristic framework based on linear programming to solve the constrained joint replenishment problem (C-JRP). International Journal of Production Economics 144(1): 243–247.
Annadurai K and Uthayakumar R (2010). Reducing lost-sales rate in (T,R,L) inventory model with controllable lead time. Applied Mathematical Modelling 34(11): 3465–3477.
Arkin E, Joneja D and Roundy R (1989). Computational complexity of uncapacitated multi-echelon production planning problems. Operations Research Letters 8(2): 61–66.
Chaudhry SS and Luo W (2005). Application of genetic algorithms in production and operations management: A review. International Journal of Production Research 43(19): 4083–4101.
Chuang B-R, Ouyang L–Y and Chuang K-W (2004). A note on periodic review inventory model with controllable setup cost and lead time. Computers & Operations Research 31(4): 549–561.
Eynan A and Kropp DH (2007). Effective and simple EOQ-like solutions for stochastic demand periodic review systems. European Journal of Operational Research 180(3): 1135–1143.
Glock CH (2012). Lead time reduction strategies in a single-vendor-single-buyer integrated inventory model with lot-size dependent lead times and stochastic demand. International Journal of Production Economics 136(1): 37–44.
Hariga MA (2000). Setup cost reduction in (Q,r) policy with lot size, setup time and lead-time interactions. Journal of the Operational Research Society 51(11): 1340–1345.
Kaspi M and Rosenblatt MJ (1983). An improvement of Silver’s algorithm for the joint replenishment problem. IIE Transactions 15(3): 264–269.
Khimasia MM and Coveney PV (1997). Protein structure prediction as a hard optimization problem: The genetic algorithm approach. Molecular Simulation 19(4): 205–226.
Khouja M and Goyal S (2008). A review of the joint replenishment problem literature: 1989–2005. European Journal of Operational Research 186(1): 1–16.
Kiesmüller GP (2010). Multi-item inventory control with full truckloads: A comparison of aggregate and individual order triggering. European Journal of Operational Research 200(1): 54–62.
Lin Y-J (2009). An integrated vendor-buyer inventory model with backorder price discount and effective investment to reduce ordering cost. Computers & Industrial Engineering 56(4): 1597–1606.
Narayanan A and Robinson P (2010a). Efficient and effective heuristics for the coordinated capacitated lot-size problem. European Journal of Operational Research 203(3): 583–592.
Narayanan A and Robinson P (2010b). Evaluation of joint replenishment lot-sizing procedures in rolling horizon planning systems. International Journal of Production Economics 127(1): 85–94.
Nickalls RWD (1993). A new approach to solving the cubic: Cardan’s solution revealed. The Mathematical Gazette 77(480): 354–359.
Nilsson A and Silver EA (2008). A simple improvement on Silver’s heuristic for the joint replenishment problem. Journal of the Operational Research Society 59(10): 1415–1421.
Ouyang L-Y, Chen C-K and Chang H-C (2002). Quality improvement, setup cost and lead-time reductions in lot size reorder point models with an imperfect production process. Computers & Operations Research 29(12): 1701–1717.
Paul S, Wahab MIM and Ongkunaruk P (2014). Joint replenishment with imperfect items and price discounts. Computers & Industrial Engineering 74(1): 179–185.
Silver EA (2004). An overview of heuristic solution methods. Journal of the Operational Research Society 55(9): 936–956.
Sivanandam SN and Deepa SN (2008). Introduction to Genetic Algorithms. Springer-Verlag: Berlin.
Tanrikulu MM, Şen A and Alp O (2010). A joint replenishment policy with individual control and constant size orders. International Journal of Production Research 48(14): 4253–4271.
Tsao Y-C and Sheen G-J (2012). A multi-item supply chain with credit periods and weight freight cost discounts. International Journal of Production Economics 135(1): 106–115.
Tsao Y-C and Teng W-G (2013). Heuristics for the joint multi-item replenishment problem under trade credits. IMA Journal of Management Mathematics 24(1): 63–77.
Wang L, He J and Zeng Y-R (2012a). A differential evolution algorithm for joint replenishment problem using direct grouping and its application. Expert Systems 29(5): 429–441.
Wang L, He J, Wu D and Zeng Y-R (2012b). A novel differential evolution algorithm for joint replenishment problem under interdependence and its application. International Journal of Production Economics 135(1): 190–198.
Wang L, Fu Q-L, Lee C–G and Zeng Y-R (2013). Model and algorithm of fuzzy joint replenishment problem under credibility measure on fuzzy goal. Knowledge-based Systems 39: 57–66.
Wang D and Tang O (2014). Dynamic inventory rationing with mixed backorders and lost sales. International Journal of Production Economics 149: 56–67.
Zhang R, Kaku I and Xiao Y (2012). Model and heuristic algorithm of the joint replenishment problem with complete backordering and correlated demand. International Journal of Production Economics 139(1): 33–41.
Author information
Authors and Affiliations
Corresponding author
Appendix
Appendix
1.1 Proof of Proposition 1
The limit properties are relatively easy to prove. We only demonstrate the convexity properties.
Point (i):
For (T, A, k, z) fixed and L n ∈[L m,n , L m−1,n ], for n=1, 2, …, N, we have:
which is true for m=1, 2, …, M n and for each n. Hence, for (T, A, k, z) fixed, C(T, A, k, z, L) is concave in L, with L n ∈[L m,n , L m−1,n ] for each n.
Point (ii):
For (T, k, z, L) fixed, letting ξ≡τ/δ, we have ∂2 C(T, A, k, z, L)/∂A 2=ξ/A 2>0, which proves the convexity of C(T, A, k, z, L) in A for (T, k, z, L) fixed.
Point (iii):
Let us keep (A, k, L) fixed. We have , where C n (T n , z n , L n ) is given by (2) and T n ≡k n T. Annadurai and Uthayakumar (2010) proved that a function structurally identical to C n (T n , z n , L n ) is convex in (T n , z n ). Since convexity is invariant under affine maps, we can affirm that C n (T, k n , z n , L n ), which is given by (2) replacing T n with k n T, is convex in (T, z n ). This is true for each n. Moreover, noting that ∂2(τI(A)+A/T)/∂T 2=2A/T 3>0, the convexity of C(T, A, k, z, L) in (T, z) is readily deduced.
To prove that C(T, A, k, z, L), with and (k, L) fixed, is convex in (T, z), it is simply needed to observe that and that . Reminding that C n (T, k n , z n , L n ) (for each n) is convex in (T, z n ), it thus follows that C(T, A, k, z, L), with and (k, L) fixed, is convex in (T, z).
Rights and permissions
About this article
Cite this article
Braglia, M., Castellano, D. & Frosolini, M. Joint-replenishment problem under stochastic demands with backorders-lost sales mixtures, controllable lead times, and investment to reduce the major ordering cost. J Oper Res Soc 67, 1108–1120 (2016). https://doi.org/10.1057/jors.2016.13
Published:
Issue Date:
DOI: https://doi.org/10.1057/jors.2016.13