Influence of Surfactant and Humidity on Sol-Gel Macroporous Organosilicate Coatings

Abstract

In the preparation of macroporous hydrophobic organosilicate films using methyltriethoxysilane (MTES) as precursor, the effects of surfactant addition, surfactant properties and atmospheric humidity were explored. As films dried, preferential evaporation of the ethanol resulted in an increase of the relative water content. This led to development of phase separation between the hydrophobic gel and the aqueous liquid and ultimately the formation of macropores. In the presence of surfactant, surfactant adsorption at the aqueous phase/gel interface affected the extent of phase separation therefore the resulting pores. Span 20 surfactant (HLB = 8.6) has lower compatibility with the aqueous phase than Tween 20 (HLB = 16.7) and effectively increases the hydrophobicity of the gel phase leading to the formation of larger pores. An increase in Span 20 content from 2 wt.% to 5 wt.% also increased pore size. Film porosity also increased significantly with humidity inside the coating chamber. It would appear that the increased porosity is a result of increased phase separation caused by reduced water evaporation at the higher humidity. Highly macroporous (up to ∼80% porosity), reproducible and uniform films were obtained by incorporating Span 20 surfactant into the coating solutions and performing dip coating at ∼80% relative humidity.