Skip to main content
Log in

Influence of power ultrasound on the corrosion of aluminium and high speed steel

  • Published:
Journal of Applied Electrochemistry Aims and scope Submit manuscript

Abstract

The influence of power ultrasound on the corrosion of aluminium and high speed steel in chloride medium has been investigated. Open circuit potential, polarization curves and electrochemical impedance spectroscopy were employed to study the corrosion process before, during and after ultrasonic irradiation as well as scanning electron microscopy of the corroded surfaces. Cavitation led to formation of pits, erosion and increased mass transport. The effect of ultrasound power, chloride concentration, horn tip–metal distance and of tip diameter were assessed. The principal effect of ultrasound on aluminium is destruction of the oxide film and on high speed steel removal of corrosion products and increased solution mass transport; the influence of ultrasound is greatest at low chloride concentrations. For both metals it was shown that for chloride ion concentrations up to 0.1 M the influence of ultrasound power is most evident, followed by the distance between probe tip and metal, then [Cl] and lastly the size of the probe tip. The potentialities of using ultrasound as a rapid diagnostic test of corrosion resistance are indicated.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. N. Moriguchi, J. Chem. Soc. Jpn. 55 (1934) 349.

    Google Scholar 

  2. G. Schmid and L. Ehret, Z. Elektrochem. 43 (1937) 408.

    Google Scholar 

  3. A.N. Karimov, V.A. Zakharov, L.I. Pleskach, F.S. Bekmukhametova and N.S. Sharipova, Anal. Khim. 46 (1991) 1983.

    Google Scholar 

  4. M.C. Hsiao and C.C. Wan, Plat. Surf. Finish. 76 (1989) 46.

    Google Scholar 

  5. R. Walker and C.T. Walker, Ultrasonics (1975) 79.

  6. D. Juergen and E. Stekhan, J. Electroanal. Chem. 333 (1992) 177.

    Google Scholar 

  7. D.J. Walton and S.S. Phull, Adv. Sonochem. 4 (1996) 205.

    Google Scholar 

  8. R.G. Compton, J.C. Eklund and F. Marken, Electroanalysis 9 (1997) 509.

    Google Scholar 

  9. T.J. Mason and J.P. Lorimer, 'Sonochemistry: Theory, Applications and Uses of Ultrasound in Chemistry' (Ellis Horwood, Chichester, 1988).

    Google Scholar 

  10. M-L. Doche, J.-Y. Hihn, F. Touyeras, J.P. Lorimer, T.J. Mason and M. Plattes, Ultrason. Sonochem. 8 (2001) 291.

    Google Scholar 

  11. C.T. Kwok, F.T. Cheng and H.C. Man, Mater. Sci. Eng. A 290 (2000) 145.

    Google Scholar 

  12. A. Neville and B.A.B. McDougall, Wear 250 (2001) 726.

    Google Scholar 

  13. C.T. Kwok, F.T. Cheng and H.C. Man, Surf. Coat. Technol. 145 (2001) 194.

    Google Scholar 

  14. C.T. Kwok, F.T. Cheng and H.C. Man, Surf. Coat. Technol. 145 (2001) 206.

    Google Scholar 

  15. C.T. Kwok, H.C. Man and F.T. Cheng, Mater. Sci. Eng. A 303 (2001) 250.

    Google Scholar 

  16. C.T. Kwok, F.T. Cheng and H.C. Man, Surf. Coat. Technol. 107 (1998) 31.

    Google Scholar 

  17. C.T. Kwok, F.T. Cheng and H.C. Man, Mater. Sci. Eng. A 290 (2000) 74.

    Google Scholar 

  18. H.C. Man, C.T. Kwok and T.M. Yue, Surf. Coat. Technol. A 132 (2000) 11.

    Google Scholar 

  19. H.C. Man, S. Zhang, T.M. Yue and F.T. Cheng, Surf. Coat.Technol. A 148 (2001) 136.

    Google Scholar 

  20. K.F. Tam, F.T. Cheng and H.C. Man, Surf. Coat. Technol. A 149 (2002) 36.

    Google Scholar 

  21. H. Soyama and M. Asahara, J. Mater. Sci. Lett. 18 (1999) 1953.

    Google Scholar 

  22. P. Diodati and G. Giannini, Ultrason. Sonochem. 8 (2001) 49.

    Google Scholar 

  23. C.M.A. Brett, I.R. Gomes and J.P.S. Martins. J. Appl. Electrochem. 24 (1994) 1158.

    Google Scholar 

  24. C.M.A. Brett and P.I.C. Melo, J. Appl. Electrochem. 27 (1997)959.

    Google Scholar 

  25. T.J. Mason, J.P. Lorimer and D.M. Bates, Ultrasonics 40 (1992) 30.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to C.M.A. Brett.

Rights and permissions

Reprints and permissions

About this article

Cite this article

De Morais, N., Brett, C. Influence of power ultrasound on the corrosion of aluminium and high speed steel. Journal of Applied Electrochemistry 32, 653–660 (2002). https://doi.org/10.1023/A:1020178920617

Download citation

  • Issue Date:

  • DOI: https://doi.org/10.1023/A:1020178920617

Navigation