Skip to main content
Log in

A note on evaluating the fracture energy of thin ceramic layers by cleavage

  • Published:
International Journal of Fracture Aims and scope Submit manuscript

Abstract

A new method is suggested aimed at evaluating \(\mathcal{G}\) IC , the mode I fracture energy of thin brittle layers. The fracture energy is obtained by cleaving a ceramic layer sandwiched between two metallic layers, joined by brazing. The driving force for the cleavage is the mismatch between the thermal expansion coefficients of the ceramic and the metallic layers. The fracture energy is calculated from the strain energy released in the cleaved sandwiched structure. Based on this method, the fracture energy of the ceramic layer can be evaluated if the cleavage temperature is known, either by visual inspection or instrumentation. The method is effective for thin ceramic layers, for the determination of the fracture energy of cleavage planes of single crystal brittle solids (provided the cleavage plane is within the plane of the specimen), and for the interfacial fracture energy of ceramic/ceramic or ceramic/metal joints. In order to verify and calibrate the test method, polycrystalline alumina thin plates were joined by brazing with Ti-6Al-4V alloy using Wesgo Cusil ABA alloy. The appropriate selection of materials and geometry, and some difficulties arising from this method are discussed.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  • Bagchi, A., Lucas, G.E., Suo, Z. and Evans, A.G. (1994). A new procedure for measuring the decohesion energy for thin ductile films of substrates. Journal of Materials Research 9, 1734-41.

    Google Scholar 

  • Becher, P.F. (1976). Fracture strength anisotropy. Journal of the American Ceramic Society 59, 59-61.

    Google Scholar 

  • He, M.Y., Xu, G., Clarke, D.R., Ma, Q. and Fujimoto, H. (1997). The energy release rate for decohesion in thin multilayered films on substrates. Materials Resources Society of Symposium Proceedings 473, 15-20.

    Google Scholar 

  • Ho, S., Hillman, C., Lange, F.F. and Suo, Z. (1995). Surface cracking in layers under biaxial residual compressive stresses. Journal of the American Ceramic Society 78, 2353-59.

    Google Scholar 

  • Hutchinson, J.W. and Suo, Z. (1992). Mixed mode cracking in layered materials. Advances in Applied Mechanics 29, 63-189.

    Google Scholar 

  • Lawn, B.R. and Fuller, E.R. (1975). Equilibrium penny-like cracks in indentation fracture. Journal of Materials Science 10, 2016-2024.

    Google Scholar 

  • Metals Handbook (1975). 8th Edition, Vol. 1, American Society for Metals. 9.1-9.9.

  • Munz, D. (1983). Effect of specimen type on the measured values of fracture toughness of brittle ceramics. Fracture toughness of Ceramics 6, (Edited by R.C. Bradt, A.G. Evans, D.P.H. Hasselman and F.F. Lange) Plenum Press, New York.

    Google Scholar 

  • Naka, M., Sahpath, K., Okamoto, I. and Arata, Y. (1988). Joining mechanisms of ceramic to metal using amorphous titanium-based filler metal. Materials Science and Engineering 98, 407-410.

    Google Scholar 

  • Nishida, T., Hanaki, Y. and Pezzotti, G. (1994). Effect of notch-root radius on the fracture toughness of a finite-grained alumina. Journal of the American Ceramic Society 77, 606-608.

    Google Scholar 

  • Nose, T. and Fujii, T. (1988). Evaluation of fracture toughness for ceramic materials by a single-edge precracked-beam method. Journal of the American Ceramic Society 71, 328-333.

    Google Scholar 

  • Sadahiro, T. and Takatsu, S. (1981). A new precracking method for fracture toughness testing of cemented carbides. Modern Developments in Powder Metallurgy 14, (Edited by H.H. Hauser, H.W. Antes and G.D. Smith). Metal Powder Industries Federation, Princeton, NJ. 561-572.

    Google Scholar 

  • Sherman, D. (1995). Unpublished results.

  • Sherman, D. (1997). Fracture toughness evaluation of small thin ceramic specimens. Journal of the American Ceramic Society 80, 1904-1906.

    Google Scholar 

  • Sherman, D. (1998). The mechanical behavior of brazed metal/ceramic multilayers. Materials Letters 33, 255-260.

    Google Scholar 

  • Timoshenko, S. (1925). Analysis of bi-metal thermostats. Journal of the Optical Society of America 11, 233-255.

    Google Scholar 

  • Tvergaard, V. and Hutchinson, J.W. (1994). Toughness of an interface along a thin ductile layer joining elastic solids. Philosophic Magazine A70, 641-650.

    Google Scholar 

  • Warren, R. and Johnson, B. (1984). Creation of stable cracks in hard metals using ‘bridge’ indentation. Powder Metallurgy 27, 25-29.

    Google Scholar 

  • Wiederhorn, S.M. (1969). Fracture of sapphire. Journal of the American Ceramic Society 52, 485-491.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Rights and permissions

Reprints and permissions

About this article

Cite this article

Sherman, D., Rahav, S. A note on evaluating the fracture energy of thin ceramic layers by cleavage. International Journal of Fracture 99, 189–199 (1999). https://doi.org/10.1023/A:1018669709452

Download citation

  • Issue Date:

  • DOI: https://doi.org/10.1023/A:1018669709452

Navigation