Skip to main content
Log in

On-line tool condition monitoring system with wavelet fuzzy neural network

  • Published:
Journal of Intelligent Manufacturing Aims and scope Submit manuscript

Abstract

In manufacturing systems such as flexible manufacturing systems (FMS), one of the most important issues is accurate detection of the tool conditions under given cutting conditions. An investigation is presented of a tool condition monitoring system (TCMS), which consists of a wavelet transform preprocessor for generating features from acoustic emission (AE) signals, followed by a high speed neural network with fuzzy inference for associating the preprocessor outputs with the appropriate decisions. A wavelet transform can decompose AE signals into different frequency bands in the time domain. The root mean square (RMS) values extracted from the decomposed signal for each frequency band were used as the monitoring feature. A fuzzy neural network (FNN) is proposed to describe the relationship between the tool conditions and the monitoring features; this requires less computation than a back propagation neural network (BPNN). The experimental results indicate the monitoring features have a low sensitivity to changes of the cutting conditions and FNN has a high monitoring success rate in a wide range of cutting conditions; TCMS with a wavelet fuzzy neural network is feasible.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  • Blanco, A., Delgado, M. and Requena, I. (1995) Identification of fuzzy relational equations by fuzzy neural networks, Fuzzy Sets and Systems, 71, 215–226.

    Google Scholar 

  • Burke, L. I. and Rangwala, S. (1991) Tool condition monitoring in metal cutting: a neural network approach. Journal of Intelligent Manufacturing, 2, 269–280.

    Google Scholar 

  • Byrne, G., Dornfeld, D., Inasaki, I., Ketteler, G., Konig, W. and Teti, R. (1995) Tool condition monitoring (TCM)-the status of research and industrial applications. Annals of the CIRP, 44, 541–567.

    Google Scholar 

  • Cody, M. A. (1992) The fast wavelet transform. Dr Dobb's Journal, April, 16–28.

  • Daubechies, I. (1988) Orthonormal bases of compactly supported wavelets. Communications on Pure and Applied Mathematics, XLI, 909–996.

    Google Scholar 

  • Daubechies, I. (1990) The wavelet transform, time-frequency localization and signal analysis. IEEE Transactions on Information Theory, 36, 961–1005.

    Google Scholar 

  • Dornfeld, D. A. (1990) Neural network sensor fusion for tool condition monitoring. Annals of the CIRP, 39, 101–105.

    Google Scholar 

  • Iwata, K. and Moriwaki, T. (1977) An application of acoustic emission measurement to in-process sensing of tool wear. Annals of the CIRP, 25, 21–26.

    Google Scholar 

  • Kasashima, N., Mori, K., Herrera Ruiz, G. and Tariguchi, N. (1995) Online failure detection in face milling using discrete wavelet transform. Annals of the CIRP, 44, 483–487.

    Google Scholar 

  • Liang, S. and Dornfeld, D. A. (1989) Tool wear detection using time series analysis of acoustic emission. Transactions of the ASME, Journal of Engineering Industry, 111, 199–204.

    Google Scholar 

  • Li Dan and Mathew, J. (1990) Tool wear and failure monitoring techniques for turning–a review. International Journal of Machine Tool Manufacturing, 30, 579–598.

    Google Scholar 

  • Souquet, P., Gsib, N., Deschamps, M., Roget, J. and Tanguy, J. C. (1987) Tool monitoring with acoustic emission–industrial results and future prospects. Annals of the CIRP, 36, 57–60.

    Google Scholar 

  • Tansel, I. N., Mekdeci, C. and McLaughlin, C. (1995) Detection of tool failure in end milling with wavelet transformations and neural networks (WT-NN), International Journal of Machine Tool Manufacturing 35, 1137–1147.

    Google Scholar 

  • Tansel, I. N., Mekdeci, C., Rodriguez, O. and Uragun, B. (1993) Monitoring drill conditions with wavelet based encoding and neural network. International Journal of Machine Tool Manufacturing, 33, 559–575.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Rights and permissions

Reprints and permissions

About this article

Cite this article

XIAOLI , L., YINGXUE , Y. & ZHEJUN , Y. On-line tool condition monitoring system with wavelet fuzzy neural network. Journal of Intelligent Manufacturing 8, 271–276 (1997). https://doi.org/10.1023/A:1018585527465

Download citation

  • Issue Date:

  • DOI: https://doi.org/10.1023/A:1018585527465

Navigation