Conversion of polycarbosilane (PCS) to SiC-based ceramic Part 1. Characterisation of PCS and curing products

Abstract

A commercial polycarbosilane (PCS) preceramic polymer has been characterised as-received and following curing under a variety of conditions. Elemental analysis, gel permeation chromatography (GPC), infra-red spectroscopy (FT-IR), simultaneous thermogravimetric analysis-differential thermal analysis (TG-DTA) and solid state nuclear magnetic resonance (NMR) have been employed. A number average molar mass of 1200 was found with a broad molar mass distribution ($\overline M _{\text{w}}$/$\overline M _{\text{n}}$ = 2.97). Elemental analysis gave an empirical formula of SiC_2.2H_5.3O_0.3. IR and Solid state ²⁹Si and ¹³C NMR spectra showed the presence of Si-O-Si, SiC₄, SiC₃H, Si-Si, Si-CH₃ and Si-CH₂ groups. Simultaneous TG-DTA performed under an argon flow showed that there was a weight gain which started at approximately 240 °C. DTA showed an exotherm starting at this temperature showing that there was oxidation of the polymer even in an inert atmosphere. This is perhaps due to the oxygen in the PCS and there may also be some impurities in the inert atmosphere. Evidently the PCS is very sensitive to oxygen. Above 500 °C, weight loss dominated although the exotherm continued to approximately 700 °C. The effect of heating rate and dwell time at 200 °C on the changes in the chemical composition during curing have been explored using IR and solid state NMR spectroscopies, and elemental analysis. The longer the cure time the higher was the weight gain and greater was the extent of the oxidation reactions. Elemental analysis showed that the ratio of H and C to Si decreased with holding time at the cure-temperature while the amount of oxygen increased. Use of a higher heating rate resulted in a lower weight gain when the same holding time was used. From this it is clear that curing starts below the holding temperature.