Abstract
Results of fracture experiments of brass/solder/brass sandwich CTS (Compact Tension-Shear) specimens are presented together with observations of the crack propagation behavior and the fractographs. The fracture behaviors of the interface crack are analyzed by the finite element method with a modified boundary layer formulation. Several fracture mechanisms and the corresponding criteria are examined. And the crack growth behavior and fracture toughness are predicted. As the results various crack growth procedures such as the crack jump to another interface on the opposite side, the nucleation of a new crack far from the initial crack front, and the asymmetric relation of fracture toughness versus mode mix J ∞ c−φ can be successfully explained. The fractographs, the crack growth behaviors, and stress-strain distribution along the interface are inter-related.
Similar content being viewed by others
References
ABAQUS (1996). User's Manual, Version 5.6, HKS Inc.
Anderson, T.L. (1995). Fracture Mechanics, 2nd Ed., CRC Press, pp. 333.
Aoki, S., Kishimoto, K., Yoshida, T., Sakata, M., and Richard, H.A. (1990). Elastic-plastic fracture behavior of an aluminum alloy under mixed mode loading. Journal of the Mechanics and Physics of Solids 38, 195–213.
Choi, S.H., Song, B.G., Kang, K.J. and Fleck, N.A. (2001). Fracture of a ductile layer constrained by stiff substrates. Fatigue and Fracture of Engineering Materials and Structures 23, 1–13.
Evans, A.G. and Dalgleish, B.J. (1993). The fracture resistance of metal-ceramic interfaces. Mat. Sci. Engng. A162, 1–13.
Hong, K.J. and Kang, K.J. (1996). Method to measure KI, KII and J-integral for CTS specimen under mixed mode loading. Transactions of the Korea Society of Mechanical Engineers 20, 3498–3506 (in Korean).
Hutchinson, J.W. and Suo, A. (1991). Mixed mode cracking in layered materials. Advances in Applied Mechanics 29, 63–191.
JSME (1981). S001-1981. Method for Measuring J-Integral, Elastic-Plastic Fracture Toughness, JSME (in Japanese).
Kang, K.J. and Beom, H.G. (2000). Plastic zone size near the crack tip in a constrained ductile layer under mixed mode loading. Engineering Fracture Mechanics 66, 257–268.
Kang, K.J. and Kim, D.H. (2001). Stress distribution near an interface crack tip in a ductile adhesive layer. Fatigue and Tracture of Engineering Materials and Structures (submitted).
Logsdon, W.H., Liaw, P.K. and Burke, M.A. (1990). Fracture behavior of 63Sn-37Pb solder. Engineering Fracture Mechanics 36, 183–218.
McNaney, J.M., Cannon, R.M. and Ritchie, R.O. (1996). Fracture and fatigue crack growth along aluminumalumina interface. Acta Mater. 44, 4713–4728.
O'Dowd, N.P., Stout, M.G. and Shih, C.F. (1992). Fracture toughness of alumina-niobium interfaces; experiments and analyses. Philosophical Magazine A66, 1037–1064.
Rice, J.R. and Tracey, D.M. (1969). On the ductile enlargement of voids in triaxial stress fields. Journal of the Mechanics and Physics of Solids 17, 201–217.
Richard, H.A. and Benitz, K. (1983). A loading device for the criterion of mixed mode in fracture mechanics. International Journal of Fracture 22, R55–58.
Thurston, M.E. and Zehnder, A.T. (1993). Experimental determination of silica/copper interfacial toughness. Acta Metall. Mater. 41, 2985–2992.
Tvergaard, V. (1990). Failure by Ductile Cavity Growth at a Metal/Ceramic Interface. Internal Report of The Danish Center for Applied and Mathematics and Mechanics, No. 406.
Tvergaard, V. and Hutchinson, J.W. (1996). On the toughness of ductile adhesive joints. Journal of the Mechanics and Physics of Solids 44, 789–800.
Varias, A.G., Suo, Z., Shih, C.F. (1991). Ductile failure of a constrained metal foil. Journal of the Mechanics and Physics of Solids 39, 963–986.
Wang, T.J. (1991). A continuum damage model for ductile fracture of weld heat affected zone. Engineering Fracture Mechanics 40, 1075–1082.
Author information
Authors and Affiliations
Rights and permissions
About this article
Cite this article
Kang, KJ., Kim, DH. & Choi, SH. Effects of mode mix upon fracture behavior of a solder joint. International Journal of Fracture 113, 195–212 (2002). https://doi.org/10.1023/A:1014264930542
Issue Date:
DOI: https://doi.org/10.1023/A:1014264930542