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Residual Stresses in Alumina Scales. Experiments, Modeling, and Stress-Relaxation Phenomena

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Abstract

The stresses generated in alumina scales during different oxidation stepscontrol the protective character of such scales and their lifetime. Laboratoryand industrial Fe–Cr–Al alloys, differing by their impuritycontent and preparation, and for which the oxidation kinetics werepreviously characterized, were studied here to experimentally determine ortheoretically calculate the stress level in the alumina scales. Theexperiments were performed by X-ray diffraction (XRD) at room temperature,using the sin2psi method. The oxide-stress level wascorrelated with many parameters, such as the scale microstructure andmorphology, the nature of the substrate, the substrate and oxide thickness,the oxide grain size, the cooling rate, etc. A numerical elasto-viscoplasticmodel was developed to calculate the thermal stresses and to point out theeffect of the relaxation phenomena either during cooling or duringisothermal treatment after oxidation. The results obtained by theelasto-viscoplastic model are in good agreement with the experimental ones.

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Messaoudi, K., Huntz, A.M. & Di Menza, L. Residual Stresses in Alumina Scales. Experiments, Modeling, and Stress-Relaxation Phenomena. Oxidation of Metals 53, 49–75 (2000). https://doi.org/10.1023/A:1004530729859

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  • DOI: https://doi.org/10.1023/A:1004530729859

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