Abstract
Carbon fibers (CF) are predominantly being manufactured from polyacrylonitrile (PAN) based precursors which require solution spinning utilizing health hazardous organic solvent. This also adds to the cost of production due to the investment for the solvent recovery. Study of melt processable precursors has long been sought as a solution for health and environmental problems associated with the use of hazardous solvent. No use of solvent for spinning will also reduce the cost of manufacturing. Our coworker Deng et al. reported the possibility of using acrylonitrile-co-1-vinylimidazole (AN/VIM) copolymer as melt processable CF precursor. Here we report a successful preparation of carbon fiber from the co-polymer. We successfully demonstrated the preparation of thinner precursor fibers and carbon fibers through our optimization study of melt spinning, annealing, stabilization and carbonization.
Similar content being viewed by others
References
Edie DD (1998) The effect of processing on the structure and properties of carbon fibers. Carbon 36(4):345–362
Bhal OP et al (1998) Carbon fibers. In: Donnet JB et al. (eds) Carbon fibers, 3rd edn. Marcel Dekker Inc, New York. pp 1–84
Cantwell WJ, Morton J (1991) The impact resistance of composite materials—a review. Composites 22(5):347–362
Chand S (2000) Review carbon fibers for composites. J Mater Sci 35(6):1303–1313
Li W et al (2012) Structural features of polyacrylonitrile-based carbon fibers. J Mater Sci 47(2):919–928
Davidson JA et al (2000) Investigation of molecular orientation in melt-spun high acrylonitrile fibers. Polymer 41(9):3357–3364
Anastas PT, Warner JC (1998) Green chemistry: theory and practice. Oxford University Press, New York
Sen K, Bahrami SH, Bajaj P (1996) High-performance acrylic fibers. J Macromol Sci C 36(1):1–76
Baker DA, Rials TG (2013) Recent advances in low-cost carbon fiber manufacture from lignin. J Appl Polym Sci 130(2):713–728
Azarova MT, Kazakov ME (2011) World production and consumption of carbon fibres. Fibre Chem 42(5):271
Rahaman MSA, Ismail AF, Mustafa A (2007) A review of heat treatment on polyacrylonitrile fiber. Polym Degrad Stab 92(8):1421–1432
Salem DR (2001) Structure formation in polymeric fibers. Hanser
Fu Z et al (2014) Structure evolution and mechanism of polyacrylonitrile and related copolymers during the stabilization. J Mater Sci 49(7):2864–2874
Rangarajan P et al (2002) Effect of comonomers on melt processability of polyacrylonitrile. J Appl Polym Sci 85(1):69–83
Rangarajan P et al (2002) Dynamic oscillatory shear properties of potentially melt processable high acrylonitrile terpolymers. Polymer 43(9):2699–2709
Bhanu VA et al (2002) Synthesis and characterization of acrylonitrile methyl acrylate statistical copolymers as melt processable carbon fiber precursors. Polymer 43(18):4841–4850
Bortner MJ et al (2004) Shear rheological properties of acrylic copolymers and terpolymers suitable for potentially melt processable carbon fiber precursors. J Appl Polym Sci 93(6):2856–2865
Fu Z et al (2014) Effects of an itaconic acid comonomer on the structural evolution and thermal behaviors of polyacrylonitrile used for polyacrylonitrile-based carbon fibers. J Appl Polym Sci. 131:19
Godshall D et al (2003) Incorporation of methyl acrylate in acrylonitrile based copolymers: effects on melting behavior. Polymer 44(15):4221–4228
Mukundan T et al (2006) A photocrosslinkable melt processible acrylonitrile terpolymer as carbon fiber precursor. Polymer 47(11):4163–4171
Naskar AK et al (2005) UV assisted stabilization routes for carbon fiber precursors produced from melt-processible polyacrylonitrile terpolymer. Carbon 43(5):1065–1072
Paiva MC et al (2003) UV stabilization route for melt-processible PAN-based carbon fibers. Carbon 41(7):1399–1409
Deng W, Smith JDW (2012) Poly (acrylonitrile-co-1-vinylimidazole): a new carbon fiber precursor: melt processable and thermally crosslinkable carbon fiber precursor. LAP Lambert Academic Publishing, New York
Deng W et al (2011) Poly (acrylonitrile-co-1-vinylimidazole): a new melt processable carbon fiber precursor. Polymer 52(3):622–628
ASTM C1557-03 (2003) Standard test method for tensile strength and young’s modulus of fibers. ASTM International, West Conshohocken
ASTM D3822-07 (2003) Standard test method for tensile properties of single textile fibers. ASTM International, West Conshohocken
Jain M, Abhiraman AS (1987) Conversion of acrylonitrile-based precursor fibres to carbon fibres. J Mater Sci 22(1):278–300
Clarke AJ, Bailey JE (1973) Oxidation of acrylic fibres for carbon fibre formation. Nature 243(5403):146–150
Fitzer E, Müller DJ (1975) The influence of oxygen on the chemical reactions during stabilization of pan as carbon fiber precursor. Carbon 13(1):63–69
Warner S, Peebles L Jr, Uhlmann D (1979) Oxidative stabilization of acrylic fibres. J Mater Sci 14(3):556–564
Chen JC, Harrison IR (2002) Modification of polyacrylonitrile (PAN) carbon fiber precursor via post-spinning plasticization and stretching in dimethyl formamide (DMF). Carbon 40(1):25–45
Gupta AK, Paliwal DK, Bajaj P (1991) Acrylic precursors for carbon fibers. J Macromol Sci C 31(1):1–89
Damodaran S, Desai P, Abhiraman AS (1990) Chemical and physical aspects of the formation of carbon fibres from PAN-based precursors. J Textile Inst 81(4):384–420
Acknowledgments
The authors thank the Korean Institute of Carbon Convergence Technology for generous funding and collaboration in this project. NMR support was provided by the NSF CHE-1126177 Grant. Last not least, the authors also thank Dr. Wenjin Deng and Professor Dennis Smith, Jr. for their introduction of melt-processable polymer science for carbon fiber research.
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of interest
No potential conflict of interest relevant to this article was reported.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Mahmood, S.F., Batchelor, B.L., Jung, M. et al. Study of a melt processable polymer precursor for carbon fiber. Carbon Lett. 29, 605–612 (2019). https://doi.org/10.1007/s42823-019-00059-3
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s42823-019-00059-3