Abstract
Haul truck fatal accidents and injuries continue to be a significant concern for the mining industry. However, the availability of high-quality training materials continues to be limited. Near-miss incident accounts, if packaged well, could help fill this gap, because for every fatality, there are hundreds of reportable accidents and thousands of undocumented near misses. Researchers from the National Institute for Occupational Safety and Health (NIOSH) collected detailed accounts of 21 near-miss incidents in virtual interviews with mineworkers at surface mining operations across the country. From these interviews, researchers created four simulation videos using the Unity game engine. The simulation videos bring these events to life through first-person retelling and various visual perspectives of actual events. Each video exemplifies a critical safety message and a common haul truck hazard. This paper describes the process of taking narratives and turning them into impactful visual stories using graphic simulation. NIOSH plans to co-release these simulation videos with the Mine Safety and Health Administration (MSHA) to the mining industry to raise awareness and ultimately help reduce haul truck-related accidents and fatalities in mining.





Similar content being viewed by others
Data Availability
Data from this manuscript have been presented at the 2023 SME Annual Conference & Expo, February 26–March 1, Denver, Colorado.
References
MSHA (2021) Safety improvement technologies for mobile equipment at surface mines, and for belt conveyors at surface and underground mines. 86 Fed. Reg. 71860
Calhoun M (2021) MSHA powered haulage safety initiative. NIOSH automation health and safety partnership meeting. Retrieved August 20, 2021, from https://www.cdc.gov/niosh/mining/features/2021automationpartnershipmeeting.html#Agenda
PR Newswire (2015) Global mining truck market 2015–2019 - growth of mining truck rental business with caterpillar, Hitachi Construction Machinery & Komatsu dominating. Cision, 7 October 2015
Mine Safety and Health Administration. (2022.) Fatality reports. Retrieved August 22, 2022, from https://arlweb.msha.gov/ACCINJ/accinj.htm
National Institute for Occupational Safety and Health (2022) Number and percentage of occupational fatalities by accident class, 2018 – 2020. Retrieved August 22, 2022, from https://wwwn.cdc.gov/NIOSH-Mining/MMWC/Fatality/Count?StartYear=2018&EndYear=2019&SelectedMineType=
Randolph RF, Boldt CMK (1996) Safety analysis of surface haulage accidents. Proceedings of the 27th Annual Institute on Mining Health, Safety and Research, Blacksburg, 29–38
NIOSH (2001) Haulage truck dump site safety: an examination of reported injuries. By Turin F, Wiehagen W, Jaspal J, Mayton A. Department of Health and Human Services, Centers for Disease Control and Prevention, National Institute for Occupational Safety and Health, Pittsburgh, PA, IC 9454. Retrieved August 15, 2021, from https://www.cdc.gov/niosh/mining/works/coversheet1018.html
Santos BR, Porter WL, Mayton AG (2010) An analysis of injuries to haul truck operators in the US Mining Industry. Proc Hum Factors Ergon Soc Annual Meeting, SAGE 54(21):1870–1874
Porter WL (2016) Haul trucks can kill! Coal Zoom. Retrieved August 15, 2021, from http://www.coalzoom.com/article.cfm?articleid=8832
Wharry M (2019) Powered haulage – effective technological safeguards proximity detection and seat belts. In: Proceedings of the New Mexico Mine Health and Safety Conference. Albuquerque, New Mexico
Kecojevic V, Radomsky M (2004) The causes and control of loader- and truck-related fatalities in surface mining operations. Inj Control Saf Promot 11(4):239–251
Bellanca JL, Ryan ME, Orr TJ, Burgess-Limerick RJ (2021) Why do haul truck fatal accidents keep occurring? Mining, Metallurgy & Exploration 38:1019–1029. https://doi.org/10.1007/s42461-021-00410-1
Heinrich HW (1931) Industrial accident prevention: a scientific approach. McGraw Hill Book Company, New York
McSween T, Moran DJ (2017) Assessing and preventing serious incidents with behavioral science: enhancing Heinrich’s triangle for the 21st century. J Organ Behav Manag 37(3–4):283–300
Moore SM, Yorio PL, Haas EJ, Bell JL, Greenawald LA (2020) Heinrich revisited: a new data-driven examination of the safety pyramid. Mining, Metallurgy & Exploration 37:1857–1863. https://doi.org/10.1007/s42461-020-00263-0
Manuele FA (2013) Preventing serious injuries & fatalities: time for a sociotechnical model for an operational risk management system. Prof Saf 58(5):51
Haas EJ, Demich B, McGuire J (2020) Learning from workers’ near-miss reports to improve organizational management. Mining, Metallurgy & Exploration 37:873–885. https://doi.org/10.1007/s42461-020-00206-9
Hrica JK, Bellanca JL, Benbourenane IL, Orr TJ, Missildine W (2022) Use of cognitive task analyses to inform future research and identify solutions for haul truck safety. In: proceedings of MINECHANGE 2022 SME Annual Conference & Expo. Salt Lake City, UT: Society for Mining, Metallurgy & Exploration
Klein GA, Calderwood R, MacGregor D (1989) Critical decision method for eliciting knowledge. In: IEEE Transactions on Systems, Man, and Cybernetics 19(3): 462–472. https://doi.org/10.1109/21.31053
Crandall B, Klein GA, Hoffman RR (2006) Working minds: a practitioner’s guide to cognitive task analysis. A Bradford Book
Horberry T, Cooke T (2010) Using the critical decision method for incident analysis in mining. J Health Saf Res Practice 2(2):8–20
O’Hare D, Wiggins M, Williams A, Wong W (1998) Cognitive task analyses for decision centered design and training. Ergonomics 41(11):1698–1718. https://doi.org/10.1080/001401398186144
Cullen ET (2007) Tell me a story... Using stories to improve occupational safety training. In: ASSE Professional Development Conference. OnePetro.
Duarte J, Baptista JS, Torres Marques A (2019) Occupational accidents in the mining industry—a short review. In: Occupational and Environmental Safety and Health. Studies in Systems, Decision and Control, vol 202. Springer, Cham, 61–69. https://doi.org/10.1007/978-3-030-14730-3_7.
Kecojevic V, Komljenovic D, Groves W, Radomsky M (2007) An analysis of equipment-related fatal accidents in U.S. mining operations: 1995–2005. Safety Science 45(8):864–874
Bealko SB, Alexander D, Chasko L, Grayson R (2011) Mine rescue training facility inventory–compendium of ideas to improve US coal mine rescue training. Trans Soc Mining, Metall Explor 328:517–524
Allen WA, Smith AR (2012) Effects of video podcasting on psychomotor and cognitive performance, attitudes and study behavior of student physical therapists. Innov Educ Teach Int 49:401–414
Kay RH (2012) Exploring the use of video podcasts in education: a comprehensive review of the literature. Comput Human Behav 28:820–831
Rackaway C (2012) Video killed the textbook star? Use of multimedia supplements to enhance student learning. J Pol Sci Educ 8:189–200
Stockwell BR, Stockwell MS, Cennamo M, Jiang E (2015) Blended learning improves science education. Cell 162:933–936
Brame CJ (2016) Effective educational videos: principles and guidelines for maximizing student learning from video content. CBE—Life Sciences Education 15(4):es6
Harris J, Barnes BK (2005) Leadership storytelling. Leadership Excellence 22:7–8
Rae A (2016) Tales of disaster: the role of accident storytelling in safety teaching. Cogn Technol Work 18(1):1–10
Burke MJ, Scheuer ML, Meredith RJ (2007) A dialogical approach to skill development: the case of safety skills. HRMR 17(2):235–250
Morse JM (2010) Sampling in grounded theory. In: A. Bryant and K. Charmaz, The sage handbook of grounded theory Thousand Oaks, CA: Sage Publishing, 229–244
Cacioppo J, Petty R (1989) Effects of message repetition on argument processing, recall, and persuasion. Basic Appl Social Psychol 10:3–12. https://doi.org/10.1207/s15324834basp1001_2
NSW Resources Regulator (2022, July 18) Investigation reports, Retrieved August 31, 2022, from https://www.resourcesregulator.nsw.gov.au/safety/safety-resources/investigation-reports.
The Group for Organizational Effectiveness, Inc. (2016) Enhancing mineworkers’ abilities to identify hazards at sand, stone, and gravel mines: training and assessment strategy recommendations. Contract Report [212–2015-M-87769].
Endlsey M (2000) Theoretical underpinning of situation awareness: a critical review. In: Endsley M, Garland DJ (ed) Situation awareness analysis and measurement. Mahwah, NJ: Lawrence Earlbaum Associates
Reason J (2000) Human error: models and management. BMJ (Clinical research ed) 320(7237):768–770. https://doi.org/10.1136/bmj.320.7237.768
Acknowledgements
The authors would like to thank the numerous individuals from the MSHA Directorate of Technical Support, Approval and Certification Center, Applied Engineering Division for their collaboration and support in developing the materials described in this paper. They would also like to thank Jessie Mechling for his assistance in collecting and preparing the narration audio files and Joyce Paver and Jessie Mechling for their help in transcribing the original interviews. Lastly, the authors would also like to thank Whit Missildine for his help with the CDM data collection.
Author information
Authors and Affiliations
Contributions
Bellanca designed and directed the project. Macdonald, Navoyski, Demich, and Orr created the incident video recreations. Bellanca, Hrica, Orr, and Hoebbel conducted the CDM interviews and analysis. Bellanca primarily wrote the manuscript and created the figures, tables, and graphs with input from Macdonald, Navoyski, and Orr. All authors discussed the results and commented on the manuscript.
Corresponding author
Ethics declarations
Conflict of Interest
The authors declare no competing interests.
Disclaimer
The findings and conclusions in this paper are those of the authors and do not necessarily represent the official position of the National Institute for Occupational Safety and Health, Centers for Disease Control and Prevention. Mention of any company name or product does not constitute endorsement by NIOSH.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Bellanca, J.L., Macdonald, B., Navoyski, J. et al. Using Near-Miss Events to Create Training Videos. Mining, Metallurgy & Exploration 40, 1091–1099 (2023). https://doi.org/10.1007/s42461-023-00774-6
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s42461-023-00774-6