Skip to main content
Log in

Flotation Froth Image Segmentation Based on Highlight Correction and Parameter Adaptation

  • Published:
Mining, Metallurgy & Exploration Aims and scope Submit manuscript

Abstract

In order to address the difficulty of accurate segmentation of froth images of different sizes, a method of froth image segmentation based on highlight correction and parameter adaptation is proposed. First, a machine vision system on a single-cell flotation machine is built to collect froth images. Homomorphic filtering is used to improve the uneven brightness and shadow of the images. Fuzzy c-means (FCM) clustering is then utilized to classify similar highlights that belong to the same froth. After Otsu threshold segmentation, a parameter-adaptive morphological operation is used to extract the marker points and edge bands and correct the froth edges in the original image. Finally, the modified image is filtered by morphological reconstruction, and the highlight mark is used as the local minimum point for watershed segmentation. Three sizes of froth images are segmented in comparative experiments. The results show that the proposed method is suitable for the segmentation of froth images of different sizes. The position of the extracted segmentation line is close to reality, with average over-segmentation and under-segmentation rates for froth images of 2.6% and 6.8%, respectively. The froth image segmentation performance is stronger than that of the other methods examined.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10

Similar content being viewed by others

References

  1. Hassanzadeh A, Hassas BV, Kouachi S, Brabcovad Z, Çelik MS (2016) Effect of bubble size and velocity on collision efficiency in chalcopyrite flotation. Colloids & Surfaces A Physicochemical & Engineering Aspects 498:258–267

    Article  Google Scholar 

  2. Aldrich C, Marais C, Shean BJ, Cilliers JJ (2010) Online monitoring and control of froth flotation systems with machine vision: A review. Int J Miner Process 96(1):1–13

    Article  Google Scholar 

  3. Gui W, Yang C, Xu LM, Xie D (2013) Research progress of mineral flotation process monitoring technology based on machine vision. Acta Automat Sin 39(11):1879–1888

    Article  Google Scholar 

  4. Cao B, Xie Y, Gui W, Wei L, Yang C (2013) Integrated prediction model of bauxite concentrate grade based on distributed machine vision. Miner Eng 53:31–38

    Article  Google Scholar 

  5. Zhang J, Tang Z, Liu J, Tan Z, Xu P (2016) Recognition of Flotation Working Conditions through Froth Image Statistical Modeling for Performance Monitoring. Miner Eng 86:116–129

    Article  Google Scholar 

  6. Liang X, Liu W, Niu F, Tian T (2018) Research on Measurement of Volume and Surface Domain of Flotation Bubbles Based on Machine Vision. Acta Opt Sin 38(12):1215009

    Article  Google Scholar 

  7. Morar SH, Harris MC, Bradshaw DJ (2012) The use of machine vision to predict flotation performance. Miner Eng 36-38:31–36

    Article  Google Scholar 

  8. Hosseini MR, Shirazi HHA, Massinaei M, Mehrshad N (2015) Modeling the Relationship between Froth Bubble Size and Flotation Performance Using Image Analysis and Neural Networks. Chem Eng Commun 202(7):911–919

    Article  Google Scholar 

  9. Mehrabi A, Mehrshad N, Massinaei M (2014) Machine vision based monitoring of an industrial flotation cell in an iron flotation plant. Int J Miner Process 133(8):60–66

    Article  Google Scholar 

  10. Jahedsaravani A, Massinaei M, Marhaban MH (2017) An Image Segmentation Algorithm for Measurement of Flotation Froth Bubble Size Distributions. Measurement 111:29–37

    Article  Google Scholar 

  11. Bhondayi C, Moys MH, Tshibwabwa E (2018) Relationship between froth bubble size estimates and flotation performance in a semi-batch lab cell. Miner Process Extr Metall Rev 39(4):284–288

    Article  Google Scholar 

  12. Wang W, Chen L (2015) Flotation Bubble Delineation Based on Harris Corner Detection and Local Gray Value Minima. Minerals 5(2):142–163

    Article  Google Scholar 

  13. Sadrkazemi N (1997) An image processing algorithm for measurement of flotation froth bubble size and shape distributions. Miner Eng 10(10):1075–1083

    Article  Google Scholar 

  14. Yang C, Zhou K, Mou X, Gui W (2009) A method for color and size measurement of flotation foam based on computer vision. Chin J Sci Instrum 30(4):717–721

    Google Scholar 

  15. Zhou K, Wang Y, Xu C (2010) Extraction of foam morphological features based on improved FCM and morphology. Journal of Central South University (Science and Technology) 41(3):994–1000

    Google Scholar 

  16. Jahedsaravani A, Marhaban MH, Massinaei M, Saripan MI, Mehrshad N (2014) Development of a new algorithm for segmentation of flotation froth images. Miner Metall Process 31(1):66–72

    Google Scholar 

Download references

Funding

This study was funded by the National Natural Science Foundation of China (No. 51874135).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Tong Tian.

Ethics declarations

Conflict of Interest

The authors declare that they have no conflict of interest.

Additional information

Publisher’s Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Liang, X.M., Tian, T., Liu, W.T. et al. Flotation Froth Image Segmentation Based on Highlight Correction and Parameter Adaptation. Mining, Metallurgy & Exploration 37, 467–474 (2020). https://doi.org/10.1007/s42461-019-00137-0

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s42461-019-00137-0

Keywords

Navigation