Abstract
Background
Hydraulically interconnected suspension (HIS) system has drawn wide attention in vibration control fields. The pressure difference problem due to long time use of HIS system will cause unsafe driving of the entire vehicle.
Purpose
To solve the pressure difference problem and improve the anti-pitch and ride comfort performance of the HIS system, the displacement-sensitive grooves are added to the oil cylinder wall of the HIS system. The displacement-sensitive HIS (DSHIS) system has different damping characteristics depending on the position of the piston.
Methods
The DSHIS system and a seven-DOF vehicle are modeled to lay a foundation for the simulation analysis. Then, the damping characteristics of the displacement-sensitive cylinder are studied. Next, the influence of the parameters on the DSHIS system’s performance is studied. Finally, a full car simulation is performed to compare the performance of the proposed DSHIS system to the original suspension and the HIS system.
Results
In the brake simulation, the pitch angles of vehicle 3 and vehicle 2 are reduced by 56% and 62.3% compared with that of vehicle 1, respectively. In the random road simulation, the acceleration RMS values of vehicle 3 and vehicle 2 are decreased by 48.17% and 26.73% than the original suspension, respectively. In the loading shock simulation, the maximum suspension deflection of vehicle 3 is decreased by 17.39% and 3.37% than vehicle 1 and vehicle 2, respectively. The maximum dynamic tire load of the vehicle 3 is decreased by 4.35% and 1.32% than vehicle 1 and vehicle 2, respectively.
Conclusion
The full vehicle simulations prove that the proposed DSHIS system can effectively improve the ride comfort and anti-pitch performance of the mining vehicle. Besides, the pressure difference problem can also be solved by the additional grooves on the cylinder wall.
Similar content being viewed by others
Data availability
All relevant data are within the paper.
References
Eger T, Stevenson J, Callaghan JP et al (2008) Predictions of health risks associated with the operation of load-haul-dump mining vehicles: Part 2—Evaluation of operator driving postures and associated postural loading. Int J Ind Ergon 38:801–815. https://doi.org/10.1016/j.ergon.2007.09.003
Cao D, Song X, Ahmadian M (2011) Editors’ perspectives: road vehicle suspension design, dynamics, and control. Veh Syst Dyn 49:3–28. https://doi.org/10.1080/00423114.2010.532223
Hu Y, Chen MZQ, Sun Y (2017) Comfort-oriented vehicle suspension design with skyhook inerter configuration. J Sound Vib 405:34–47. https://doi.org/10.1016/j.jsv.2017.05.036
Smith MC, Fu-Cheng W (2002) Controller parameterization for disturbance response decoupling: application to vehicle active suspension control. IEEE Trans Control Syst Technol 10:393–407. https://doi.org/10.1109/87.998029
Tan B, Zhang N, Qi H et al (2023) Nonlinear dynamic analysis and experiments of a pressure self-regulating device for hydraulically interconnected suspension systems. Nonlinear Dyn 111:4173–4190. https://doi.org/10.1007/s11071-022-08090-2
Zhang N, Chen T, Zheng M et al (2020) Real-time identification of vehicle body motion-modes based on motion-mode energy method. Mech Syst Signal Process 143:106843. https://doi.org/10.1016/j.ymssp.2020.106843
Smith WA, Zhang N (2010) Hydraulically interconnected vehicle suspension: optimization and sensitivity analysis. Proc Inst Mech Eng Part D J Autom Eng 224:1335–1355. https://doi.org/10.1243/09544070JAUTO1422
Guo Y, Wang B, Tkachev A et al (2020) An LQG controller based on real system identification for an active hydraulically interconnected suspension. Math Probl Eng 2020:6669283. https://doi.org/10.1155/2020/6669283
Odhams AMC, Cebon D (2006) An analysis of ride coupling in automobile suspensions. Proc Inst Mech Eng Part D J Autom Eng 220:1041–1061. https://doi.org/10.1243/09544070D18404
Li Z, Ju L, Jiang H et al (2015) Experimental and simulation study on the vibration isolation and torsion elimination performances of interconnected air suspensions. Proc Inst Mech Eng Part D J Autom Eng 230:679–691. https://doi.org/10.1177/0954407015591664
Qin B, Chen Y, Chen Z et al (2022) Modeling, bench test and ride analysis of a novel energy-harvesting hydraulically interconnected suspension system. Mech Syst Signal Process. https://doi.org/10.1016/j.ymssp.2021.108456
Jafari B, Mashadi B (2023) Valve control of a hydraulically interconnected suspension system to improve vehicle handling qualities. Veh Syst Dyn 61:1011–1027. https://doi.org/10.1080/00423114.2022.2056490
Qi H, Zhang N, Chen Y et al (2020) A comprehensive tune of coupled roll and lateral dynamics and parameter sensitivity study for a vehicle fitted with hydraulically interconnected suspension system. Proc Inst Mech Eng Part D J Autom Eng 235:143–161. https://doi.org/10.1177/0954407020944287
Chen T, Zheng M, Zhang N et al (2023) Backstepping sliding mode control for an active hydraulically interconnected suspension. Proc Inst Mech Eng Part D J Autom Eng. https://doi.org/10.1177/09544070231158436
Zhang N, Smith WA, Jeyakumaran J (2010) Hydraulically interconnected vehicle suspension: background and modelling. Veh Syst Dyn 48:17–40. https://doi.org/10.1080/00423110903243182
Smith WA, Zhang N, Hu W (2011) Hydraulically interconnected vehicle suspension: handling performance. Veh Syst Dyn 49:87–106. https://doi.org/10.1080/00423111003596743
Tan B, Wu Y, Zhang N et al (2019) Improvement of ride quality for patient lying in ambulance with a new hydro-pneumatic suspension. Adv Mech Eng 11:1687814019837804. https://doi.org/10.1177/1687814019837804
Ding F, Han X, Luo Z et al (2012) Modelling and characteristic analysis of tri-axle trucks with hydraulically interconnected suspensions. Veh Syst Dyn 50:1877–1904. https://doi.org/10.1080/00423114.2012.699074
Wang B, Zheng M, Zhang N et al (2022) A comfort performance improved anti-pitch hydraulically interconnected suspension system with switchable dual accumulators. Proc Inst Mech Eng Part D J Autom Eng. https://doi.org/10.1177/09544070221102020
Tan B, Lin X, Zhang B et al (2023) Nonlinear modeling and experimental characterization of hydraulically interconnected suspension with shim pack and gas-oil emulsion. Mech Syst Signal Process. https://doi.org/10.1016/j.ymssp.2022.109554
Luo L, Zhang N, Zheng M et al (2020) A study of a new bidirectional pressure-regulating valve for hydraulically interconnected suspension systems. J Pressure Vessel Technol. https://doi.org/10.1115/1.4048323
Lee C-T, Moon B-Y (2006) Simulation and experimental validation of vehicle dynamic characteristics for displacement-sensitive shock absorber using fluid-flow modelling. Mech Syst Signal Process 20:373–388. https://doi.org/10.1016/j.ymssp.2004.09.006
Lee C-T, Moon B-Y (2005) Study of the simulation model of a displacement-sensitive shock absorber of a vehicle by considering the fluid force. Proc Inst Mech Eng Part D J Autom Eng 219:965–975. https://doi.org/10.1243/095440705X34685
Tan B, Wang S, Zhang B et al (2020) Sensitivity stratification concept and hierarchical multi-objective optimisation for an ambulance with hydraulically interconnected suspension and stretcher-human body model. Veh Syst Dyn. https://doi.org/10.1080/00423114.2020.1823432
Gholizadeh H, Burton R, Schoenau G (2012) Fluid bulk modulus: comparison of low pressure models. Int J Fluid Power 13:7–16. https://doi.org/10.1080/14399776.2012.10781042
Yang W, Nong Z, Bangji Z et al (2018) Modeling and performance analysis of a vehicle with kinetic dynamic suspension system. Proc Inst Mech Eng Part D J Autom Eng 233:697–709. https://doi.org/10.1177/0954407017748281
Zhang J, Chen S, Zhao Y et al (2015) Research on modeling of hydropneumatic suspension based on fractional order. Math Probl Eng 2015:920279. https://doi.org/10.1155/2015/920279
Li H, Li S, Sun W (2019) Vibration and handling stability analysis of articulated vehicle with hydraulically interconnected suspension. J Vib Control 25:1899–1913. https://doi.org/10.1177/1077546319844092
Cao D, Rakheja S, Su C-Y (2008) Dynamic analyses of roll plane interconnected hydro-pneumatic suspension systems. Int J Veh Design 47:51–80. https://doi.org/10.1504/IJVD.2008.020880
Zhang Y, Zhang X, Zhan M et al (2015) Study on a novel hydraulic pumping regenerative suspension for vehicles. J Franklin Inst 352:485–499. https://doi.org/10.1016/j.jfranklin.2014.06.005
Zhang Y, Guo K, Li SE et al (2016) Prototyping design and experimental validation of membranous dual-cavity based amplitude selective damper. Mech Syst Signal Process 76–77:810–822. https://doi.org/10.1016/j.ymssp.2016.02.018
Nie S, Zhuang Y, Wang Y et al (2018) Velocity & displacement-dependent damper: a novel passive shock absorber inspired by the semi-active control. Mech Syst Signal Process 99:730–746. https://doi.org/10.1016/j.ymssp.2017.07.008
Pace L, Ferro M, Fraternale F et al (2013) Comparative analysis of a hydraulic servo-valve. Int J Fluid Power 14:53–62. https://doi.org/10.1080/14399776.2013.10781075
Qi H, Chen Y, Zhang N et al (2019) Improvement of both handling stability and ride comfort of a vehicle via coupled hydraulically interconnected suspension and electronic controlled air spring. Proc Inst Mech Eng Part D J Autom Eng 234:552–571. https://doi.org/10.1177/0954407019856538
Zhang N, Wang L, Du H (2014) Motion-mode energy method for vehicle dynamics analysis and control. Veh Syst Dyn 52:1–25. https://doi.org/10.1080/00423114.2013.847468
Ahangarnejad AH, Melzi S, Ahmadian M (2019) Integrated vehicle dynamics system through coordinating active aerodynamics control, active rear steering, torque vectoring and hydraulically interconnected suspension. Int J Automot Technol 20:903–915. https://doi.org/10.1007/s12239-019-0084-x
Zou J, Guo X, Abdelkareem MAA et al (2019) Modelling and ride analysis of a hydraulic interconnected suspension based on the hydraulic energy regenerative shock absorbers. Mech Syst Signal Process 127:345–369. https://doi.org/10.1016/j.ymssp.2019.02.047
Acknowledgements
The research is supported by the National Natural Science Foundation of China (51675152).
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of Interest
The authors declared no potential conflicts of interest with respect to the research, authorship, and/or publication of this article.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Wang, B., Zheng, M., Zhang, N. et al. Dynamic Characteristics Analysis of a Novel Displacement-Sensitive Anti-pitch Hydraulically Interconnected Suspension and the Corresponding Full Car. J. Vib. Eng. Technol. 12, 2759–2774 (2024). https://doi.org/10.1007/s42417-023-01012-5
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s42417-023-01012-5