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Interaction between local corrosion and flow field of natural gas long-distance pipeline by artificial rectangular defect pit

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Abstract

The corrosive environment in long-distance natural gas pipeline was simulated by the online high shear stress flow test platform. The interaction between flow fields and local corrosion in different local corrosion stages was studied by machining different depths rectangular defect pit (RDP) on X80 pipe steel specimens. The electrochemical signals of each specimen under high shear stress flow were measured online using an integrated three-electrode and electrochemical system. Raman spectroscopy confirmed that the corrosion scale of X80 pipeline steel in CO2-saturated National Association of Corrosion Engineers solution was composed of FeCO3. The scanning electron microscope images displayed variations in microstructure of the corrosion scale at different RDP depths and different areas. The flow field fluctuations induced by RDP were analyzed by computational fluid dynamics simulations and the development of local corrosion pits was discussed in terms of integrity of corrosion scale, convective mass transfer, and diffusion mass transfer.

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Acknowledgements

This work was financially supported by the National Natural Science Foundation of China (Nos. 51774314 and 42176209), Natural Science Foundation of Shandong Province (No. ZR2021MD064), Fundamental Research Funds for the Central Universities (No. 19CX05001A), and the Key Research and Development Program of Shandong Province (No. 2019GHY112065).

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Authors and Affiliations

  1. China University of Petroleum (East China), Qingdao, 266580, Shandong, China

    Zhuo-wei Tan, Zhen-bo Wang & You-hai Jin

  2. Xiangtan University, Xiangtan, 411105, Hunan, China

    Zhuo-wei Tan

  3. School of Materials Science and Engineering, China University of Petroleum (East China), Qingdao, 266580, Shandong, China

    Shu-yu Bai & Da-lei Zhang

  4. China Academy of Safety Science and Technology, Beijing, 100012, China

    Sheng-zhu Zhang

  5. University of Calgary, Calgary, AB, T2N 1N4, Canada

    Frank Cheng

  6. State Key for Marine Corrosion and Protection, Luoyang Ship Material Research Institute, Qingdao, 266237, Shandong, China

    Shao-hua Xing

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  1. Zhuo-wei Tan
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  2. Zhen-bo Wang
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  3. Shu-yu Bai
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  4. Da-lei Zhang
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  5. Sheng-zhu Zhang
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  7. Shao-hua Xing
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  8. You-hai Jin
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Correspondence to Da-lei Zhang or You-hai Jin.

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Tan, Zw., Wang, Zb., Bai, Sy. et al. Interaction between local corrosion and flow field of natural gas long-distance pipeline by artificial rectangular defect pit. J. Iron Steel Res. Int. 29, 1026–1038 (2022). https://doi.org/10.1007/s42243-022-00754-y

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  • DOI: https://doi.org/10.1007/s42243-022-00754-y

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