Skip to main content
Log in

Use of ceramic waste powder for manufacturing durable and eco-friendly bricks

  • Original Paper
  • Published:
Asian Journal of Civil Engineering Aims and scope Submit manuscript

Abstract

In present work, Ceramic Wastes Powder (CWP) is recycled as partial replacement of fresh clay in bricks. The proportions of replacement were fixed as 4, 8, 12, and 16% by mass of clay. Total 250 specimens were manufactured, having 50 bricks of each category. Physical, chemical and mechanical characteristics were determined and compared with those of control specimens. The analyzed characteristics included unit weight, efflorescence, apparent porosity, water absorption, pore size distribution, chemical composition, crystalline phases, micro-structure, compressive & flexural strengths, resistance towards freezing & thawing and the sulfate attack resistance. It was concluded that the bricks incorporating CWP exhibit improved mechanical strength, higher resistance to efflorescence, freeze/thaw and sulfate attack, lower porosity, and dense micro-structure. The ultrasonic pulse velocity test also confirms that the inclusion of CWP enhances the brick quality. In addition, the incorporation of CWP increases the unit weight, making bricks suitable for heavy duty and commercial structures. The study reveals that highly durable bricks can be manufactured using CWP.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13

Similar content being viewed by others

References

  • Adazabra, A. N., Viruthagiri, G., & Kannan, P. (2017). Influence of spent shea waste addition on the technological properties of fired clay bricks. Journal of Building Engineering,11, 166–177. https://doi.org/10.1016/j.jobe.2017.04.006.

    Article  Google Scholar 

  • Ahmad, S., Iqbal, Y., & Muhammad, R. (2017). Effects of coal and wheat husk additives on the physical, thermal and mechanical properties of clay bricks. Boletin de la Sociedad Espanola de Ceramica y Vidrio,56(3), 131–138. https://doi.org/10.1016/j.bsecv.2017.02.001.

    Article  Google Scholar 

  • Ahmed, M., Mallick, J., & Hasan, M. A. (2016). A study of factors affecting the flexural tensile strength of concrete. Journal of King Saud University Engineering Sciences,2016(28), 147–156.

    Article  Google Scholar 

  • ASTM. (2000). D854-standard test methods for specific gravity of soil solids by water pycnometer. Astm D,854(2458000), 1–7. https://doi.org/10.1520/D0854-10.2.

    Article  Google Scholar 

  • ASTM D422. (2007). Standard Test Method for Particle-Size Analysis of Soils. Astm, D422-63(Reapproved), 1–8. West Conshohocken, PA.

  • ASTM. (2009). Standard Test Methods for Laboratory Determination of Density (Unit Weight) of Soil Specimens. West Conshohocken, PA.. https://doi.org/10.1520/D7263-09.

    Article  Google Scholar 

  • ASTM. (2014). C67-14: Standard test methods for sampling and testing brick and structural clay tile. Waste Management. https://doi.org/10.1520/C0067-12.2.

    Article  Google Scholar 

  • ASTM C1012, C1012 M-15. (2015). Standard test method for length change of hydraulic-cement mortars exposed to a sulfate solution. ASTM International, West Conshohocken, PA,11, 5–9. https://doi.org/10.1520/C1012.

    Article  Google Scholar 

  • ASTM D422-63. (1998). Standard Test Method for Particle-Size Analysis of Soils, Astm, D422-63(Reapproved) (pp. 1–8). West Conshohocken, PA: ASTM International.

    Google Scholar 

  • ASTM D422–63. (2007). Standard Test Method for Particle-Size Analysis of Soils.ASTM Standard Test Method, D422-63. https://doi.org/10.1520/D0422-63R07E01.2.

    Article  Google Scholar 

  • ASTM C20-00. (2015). Standard test methods for apparent porosity, water absorption, apparent specific gravity, and bulk density of burned refractory brick and shapes by boiling water. West Conshohocken, PA.

  • Basu, P., Achayra, B., & Dutta, A. (2011). Study of Calcination-Carbonation of Calcium Carbonate in Different Fluidizing Mediums for Chemical Looping Gasification in Circulating Fluidized Beds. In T. Knowlton (Ed.), 10th International Conference on Circulating Fluidized Beds and Fluidization Technology-CFB-10 (pp. 1–8). Sun River, Oregon, USA. http://dc.engconfintl.org/cfb10/.

  • Brick Industry Association. (2007). Specifications for and classification of brick. Virginia: Reston.

    Google Scholar 

  • BS 6073: Part 1. (1981). Precast concrete masonry units, Part 1. Specification for precast concrete masonry units.

  • Building Code of Pakistan. (2007).

  • C62, A. (2006). Specification for Building Brick (Solid Masonry Units Made From Clay or Shale).

  • Chen, X., & Zhou, J. (2013). Influence of porosity on compressive and tensile strength of cement mortar. https://doi.org/10.1016/j.conbuildmat.2012.11.072.

  • CSA A82. (2006). Fired masonry brick made from clay or shale. Ontario: Mississauga.

    Google Scholar 

  • Dalkılıç, N., & Nabikoğlu, A. (2017). Traditional manufacturing of clay brick used in the historical buildings of Diyarbakir (Turkey). Frontiers of Architectural Research,6(3), 346–359. https://doi.org/10.1016/j.foar.2017.06.003.

    Article  Google Scholar 

  • Davison, J. I. (1980). Linearexpansion due to freezing and other properties of bricks. In Proceedings of second canadian masonry symposium. Ottawa, Canada: Carleton University.

  • Iffat, S. (2015). Relation between density and compressive strength of hardened concrete. Concrete Research Letters,6(4), 182–189.

    Google Scholar 

  • Kadir, A. A., Hassan, M. I. H., Sarani, N. A., Rahim, A. S. A., & Ismail, N. (2017). Physical and mechanical properties of quarry dust waste incorporated into fired clay brick. In AIP conference proceedings (vol. 1835, pp. 020040-1–020040-5). https://doi.org/10.1063/1.4981862.

  • Kadir, A. A., & Sarani, N. A. (2012). An overview of wastes recycling in fired clay bricks. International Journal of Integrated Engineering,4(2), 53–69.

    Google Scholar 

  • Kazmi, S. M. S., Abbas, S., Munir, M. J., & Khitab, A. (2016a). Exploratory study on the effect of waste rice husk and sugarcane bagasse ashes in burnt clay bricks. Journal of Building Engineering. https://doi.org/10.1016/j.jobe.2016.08.001.

    Article  Google Scholar 

  • Kazmi, S. M. S., Abbas, S., Saleem, M. A., Munir, M. J., & Khitab, A. (2016b). Manufacturing of sustainable clay bricks: Utilization of waste sugarcane bagasse and rice husk ashes. Construction and Building Materials. https://doi.org/10.1016/j.conbuildmat.2016.05.084.

    Article  Google Scholar 

  • Kazmi, Syed M. S., Abbas, S., Saleem, M. A., Munir, M. J., & Khitab, A. (2016c). Manufacturing of sustainable clay bricks: Utilization of waste sugarcane bagasse and rice husk ashes. Construction and Building Materials,120, 29–41. https://doi.org/10.1016/j.conbuildmat.2016.05.084.

    Article  Google Scholar 

  • Kazmi, S. M. S., Munir, M. J., Abbas, S., Saleem, M. A., Khitab, A., & Rizwan, M. (2017a). Development of lighter and eco-friendly burnt clay bricks incorporating sugarcane bagasse ash. Pakistan Journal of Engineering and Applied Sciences,21(2017), 1–5.

    Google Scholar 

  • Kazmi, S. M. S., Munir, M. J., Patnaikuni, I., & Wu, Y. F. (2017b). Pozzolanic reaction of sugarcane bagasse ash and its role in controlling alkali silica reaction. Construction and Building Materials,148(1), 231–240. https://doi.org/10.1016/j.conbuildmat.2017.05.025.

    Article  Google Scholar 

  • Khitab, A. (2012). Materials of construction (1st ed.). Lahore: Allied Books.

    Google Scholar 

  • Khitab, A., & Anwar, W. (2016). Classical Building Materials. In Advanced research on nanotechnology for civil engineering applications (pp. 1–27).

  • Lin, Y.-C., Chan, Y. L., & Chih-Chieh, (2016). Use of ultrasonic pulse velocity to estimate strength of concrete at various ages. Magazine of Concrete Research,68(14), 739–749. https://doi.org/10.1680/jmacr.15.00025.

    Article  Google Scholar 

  • Mateo, S., Cuevas, M., La Rubia, M. D., & Eliche-Quesada, D. (2017). Preliminary study of the use of spent diatomaceous earth from the brewing industry in clay matrix bricks. Advances in Applied Ceramics,116(2), 77–84. https://doi.org/10.1080/17436753.2016.1221019.

    Article  Google Scholar 

  • Netinger, I., Vracevic, M., Ranogajec, J., & Vucetic, S. (2014). Evaluation of brick resistance to freeze/thaw cycles according to indirect procedures| Progeria otpomosti opeke na cikluse smrzavanja/odmrzavanja prema indirektnim postupcima. Gradjevinar. https://doi.org/10.14256/JCE.956.2013.

    Article  Google Scholar 

  • Phonphuak, N., Kanyakam, S., & Chindaprasirt, P. (2016). Utilization of waste glass to enhance physical-mechanical properties of fired clay brick. Journal of Cleaner Production,112, 3057–3062. https://doi.org/10.1016/j.jclepro.2015.10.084.

    Article  Google Scholar 

  • Rani, S. (2016). A study on ceramic waste powder. SSRG International Journal of Civil Engineering,3(16), 1–5.

    Google Scholar 

  • Riaz, M. H., Khitab, A., & Ahmed, S. (2019). Evaluation of sustainable clay bricks incorporating Brick Kiln Dust. Journal of Building Engineering,24, 100725. https://doi.org/10.1016/J.JOBE.2019.02.017.

    Article  Google Scholar 

  • Sutas, J., Mana, A., & Pitak, L. (2012). Effect of rice husk and rice husk ash to properties of bricks. Procedia Engineering,32, 1061–1067. https://doi.org/10.1016/j.proeng.2012.02.055.

    Article  Google Scholar 

  • Turgut, P. (2008). Properties of masonry blocks produced with waste limestone sawdust and glass powder. Construction and Building Materials,22(7), 1422–1427. https://doi.org/10.1016/j.conbuildmat.2007.04.008.

    Article  Google Scholar 

  • Velasco, P. M., Ortíz, M. M., Giró, M. M., & Velasco, L. M. (2014). Fired clay bricks manufactured by adding wastes as sustainable construction material–A review. Construction and Building materials,63, 97–107. https://doi.org/10.1016/j.conbuildmat.2014.03.045.

    Article  Google Scholar 

  • Velocity, U. P. (n.d.). Ultrasonic pulse velocity/sonic pulse velocity », 32–33.

Download references

Acknowledgements

This research was supported by the Office of Research, Innovation and Commercialization (ORIC), Mirpur University of Science and Technology (MUST), Pakistan. We thank our colleagues from the Civil Engineering Department, who provided due assistance during the accomplishment of this work.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Anwar Khitab.

Ethics declarations

Conflict of interest

The authors declare that they have no conflict of interest.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Riaz, M.H., Khitab, A., Ahmad, S. et al. Use of ceramic waste powder for manufacturing durable and eco-friendly bricks. Asian J Civ Eng 21, 243–252 (2020). https://doi.org/10.1007/s42107-019-00205-2

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s42107-019-00205-2

Keywords

Navigation